Audi - Q2 - Workshop Manual - 2018 - 2023

Service Installation instructions Audi Universal Traffic Recorder Audi A3 2018 ► Audi Q2 2017 ► 4G0.063.511.K for scope of delivery 4G0.063.511.A 4G0.063.511.F 4G0.063.511.G 4G0.063.511.H Audi Genuine Accessories Edition 01 Service Department. Technical Information Service Installation instructions Audi Universal Traffic Recorder Audi A3 2018 ► 4G0.063.511.K for scope of delivery 4G0.063.511.A 4G0.063.511.F 4G0.063.511.G 4G0.063.511.H Audi Genuine Accessories Edition 01 Service Department. Technical Information Service Contents 1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.2 Routing and securing lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Overview of components, scope of delivery and overview of fitting location . . . . . . . . . . . . . . . . 4 4.1 Overview of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.3 Overview of fitting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 Sequence of operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.1 Preparatory work (left-hand drive vehicle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.2 Preparatory work (right-hand drive vehicle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.3 Connecting the UTR wiring harness – left-hand drive vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.4 Connecting the UTR wiring harness – right-hand drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.5 Assembling the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.6 Installing the front camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.7 Installing the rear camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.8 Concluding operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2018 Audi AG, Ingolstadt Printed in Germany Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 1 General notes Please read these instructions carefully and note the Warning, Caution and Note descriptions before installing the Audi Universal Traffic Recorder. WARNING Text with this symbol contains information concerning your safety and indicates potential accident and injury risks. Caution Text with this symbol indicates the risk of damage to your vehicle. Note Text with this symbol contains additional information. Note ◆ The Audi Universal Traffic Recorder must be installed by a qualified workshop. Special tools and supplementary vehicle-specific literature will be needed to perform the installation. Improper installation can cause damage to the vehicle or to the Audi Universal Traffic Recorder. ◆ The work to be performed on the vehicle, as detailed in these fitting instructions, may change as a result of measures to upgrade models. Consequently, modifications to connectors, wire colours or even the fitting location, for instance, should not be ruled out. For this reason, make sure that you always refer to the most current wiring diagram and/or the current repair manuals for the vehicle. ◆ We reserve the right to make technical changes. Audi AG shall not accept responsibility in the event of failure to comply with these installation instructions. 1 General notes 1 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 2 Safety notes 2.1 General safety notes WARNING Please read these installation instructions carefully before starting installation. Non-compliance with these installation instructions and safety notes will compromise your safety and that of third parties. WARNING All mechanical and electrical connections must be checked to make sure that they are positioned and installed correctly. WARNING Repairs or the replacement of parts must only be performed by a qualified workshop. It is recommended that genuine spare parts available from your Audi partner are used. WARNING The Audi Universal Traffic Recorder has no internal voltage source and is dependent on the on-board supply. 2 2 Safety notes Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 3 Repair instructions 3.1 Contact corrosion Contact corrosion can occur when unsuitable connecting elements (screws, nuts, washers) are used. For this reason, only connecting elements with a special surface coating are fitted. Additionally, rubber or plastic parts and adhesives are made of materials that are not electrically conductive. If you are in any doubt about the suitability of parts, use new parts as a general rule ⇒ Electronic parts catalogue. Please note: ◆ We recommend using only genuine spare parts; these parts have been tested and are compatible with aluminium. ◆ We recommend using Audi Genuine Accessories. ◆ Damage caused by contact corrosion is not covered by the warranty. 3.2 Routing and securing lines WARNING Observe the safety instructions for pyrotechnic components (see repair group 69). During installation, ensure that the airbag does not become trapped. Route the retrofit wiring harness behind the airbag and secure accordingly. The airbag must be able to function under all circumstances. ◆ To avoid damage to wires in the interior due to the limited space available, make sure that there is adequate clearance in relation to all moving components. 3 Repair instructions 3 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 4 Overview of components, scope of delivery and overview of fitting location 4.1 Overview of components 1 - Front camera 2 - Rear camera 3 - Anti-glare film for front camera 4 - Anti-glare film for rear camera 4.2 Scope of delivery 4G0.063.511.A, 4G0.063.511.F, 4G0.063.511.G or 4G0.063.511.H 4 Quantity Component 1 Front camera 1 Rear camera 1 Camera wiring harness with coupling point 10 Cable tie N.020.904.5 3 Foam grommet 811.971.790 1 Anti-glare film for front camera 4 Overview of components, scope of delivery and overview of fitting location Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Quantity Component 1 Anti-glare film for rear camera 1 Operating instructions Not included in the scope of delivery, must be ordered separately: wiring harness 4G0.063.511.K Quantity Component 1 UTR wiring harness for the on-board supply 2 Connector housing 1J0.972.751 Not included in the scope of delivery, must be ordered separately: Quantity Component 1 5-A mini fuse (alternative) 2 7.5-A mini fuse 1 10 A mini fuse (alternative) Note For the United Kingdom country variant, part number 4G0.063.511.F or 4G0.063.511.H from the scope of delivery applies. 4 Overview of components, scope of delivery and overview of fitting location 5 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 4.3 Overview of fitting location Caution This diagram shows the routing of the wiring harness. Connection for a left-hand/right-hand drive vehicle is on the same side! A - Position of front camera B - Position of rear camera C - Connection to onboard supply 6 4 Overview of components, scope of delivery and overview of fitting location Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 5 Sequence of operations 5.1 Preparatory work (left-hand drive vehicle) WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) ELSA reference – Disconnecting the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery – Remove the roof module⇒ General body repairs, interior; Rep. gr. 68; Storage compartments, covers; Removing and installing the roof module – Remove the sun visor on the driver side⇒ General body repairs, interior; Rep. gr. 68; Equipment; Removing and installing the sun visor – Remove the A-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the A-pillar trim – Remove the footwell trim on the driver side⇒ General body repairs, interior; Rep. gr. 68; Interior trims; Removing and installing the footwell trim – Remove the sill panel trim on the front driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the B-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the B-pillar trim – Remove the sill panel trim on the rear driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the C-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the C-pillar trim – Remove the left-hand luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trims; Removing and installing the luggage compartment side trim – Remove the rear lid trim⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trim; Removing and installing the rear lid trim 5 Sequence of operations 7 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 5.2 Preparatory work (right-hand drive vehicle) WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) ELSA reference – Disconnecting the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery – Remove the roof module⇒ General body repairs, interior; Rep. gr. 68; Storage compartments, covers; Removing and installing the roof module – Remove the sun visor on the passenger side⇒ General body repairs, interior; Rep. gr. 68; Equipment; Removing and installing the sun visor – Remove the A-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the A-pillar trim – Remove the footwell trim on the passenger side⇒ General body repairs, interior; Rep. gr. 68; Interior trims; Removing and installing the footwell trim – Remove the sill panel trim on the front passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the B-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the B-pillar trim – Remove the sill panel trim on the rear passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the C-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the C-pillar – Remove the left-hand luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trims; Removing and installing the luggage compartment side trim – Remove the rear lid trim⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trim; Removing and installing the rear lid trim 5.3 Connecting the UTR wiring harness – left-hand drive vehicle WARNING Observe the safety instructions for pyrotechnic components (see repair group 69). 8 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Note ◆ Make sure that all routed wires are long enough to reach the installation position. ◆ Make sure that the wire for the mounting base of the front camera is long enough for it to be attached at the installation position. ◆ Remove any trim parts to determine the correct wire length. Routing the camera wiring harness – Loosen the headliner slightly across the entire area of the windscreen so that the camera wiring harness can be fed through more easily. – Carefully route the camera wiring harness through the roof module opening and further on between the windscreen and the headliner towards the front in the direction of the front camera installation position and leave it hanging there. – Secure the camera wiring harness coupling point with a foam grommet to prevent noises from developing. – Connect the UTR wiring harness for the on-board supply to the camera wiring harness coupling point. Routing the UTR wiring harness for the on-board supply – Route the entire UTR wiring harness and the wire for the rear camera under the headliner to the A-pillar on the driver side. – If necessary, fasten the individual wires in the area of the headliner together using fabric tape to prevent noises from developing. – Route the UTR wiring harness downwards from the A-pillar to the fuse holder -C-SC- on the left-hand side, next to the steering column. – Route the rear camera wire along the standard wiring harness in the direction of the luggage compartment, and then over the C-pillar/D-pillar to the rear lid. Note ◆ Depending on wire length, it is possible to use and connect the wire adapter if required (included in the scope of delivery for wiring harness 4G0.063.511.G). ◆ Only applicable to the A3 Sportback: The wire adapter must be pulled through the rubber grommet between the body and rear lid using a hook-up wire. – Route the wire further along to the assembly position of the rear camera and allow the wire to hang. 5 Sequence of operations 9 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting terminal 15 (green) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F34 – Pin unpinned contact -F34- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F34-. – Insert the 7.5 A mini fuse. Alternative connection option ◆ Chamber F35 – Pin unpinned contact -F35- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F35-. – Insert the 10 A mini fuse. 10 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting terminal 30 (red) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F4 – Pin unpinned contact -F4- into the connector housing supplied (1J0.972.751) and insert into the corresponding connector on the UTR wiring harness. – Pin the free wire (red) on the UTR wiring harness into free chamber -F4-. – Insert the 7.5 A mini fuse. Alternative connection option ◆ Chamber F10 – Pin unpinned contact -F10- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F10-. – 5-A mini fuse. 5 Sequence of operations 11 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting the earth wire – Secure the earth wire (black) of the UTR wiring harness at the earth point -1- in the footwell on the lefthand side. Note The earth point should be selected based on the cable length. – If all connection work has been completed, fix the coupling point of the roof module in place so that no noise is generated and nothing is disturbed during the installation of the roof module. 5.4 Connecting the UTR wiring harness – right-hand drive vehicles WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) Note ◆ Make sure that all routed wires are long enough to reach the installation position. ◆ Make sure that the wire for the mounting base of the front camera is long enough for it to be attached at the installation position. ◆ Remove any trim parts to determine the correct wire length. 12 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Routing the camera wiring harness – Loosen the headliner slightly across the entire area of the windscreen so that the camera wiring harness can be fed through more easily. – Carefully route the camera wiring harness through the roof module opening and further on between the windscreen and the headliner towards the front in the direction of the front camera installation position and leave it hanging there. – Secure the camera wiring harness coupling point with a foam grommet to prevent noises from developing. – Connect the UTR wiring harness for the on-board supply to the camera wiring harness coupling point. Routing the UTR wiring harness for the on-board supply – Route the entire UTR wiring harness under the headliner to the A-pillar on the passenger side. – If necessary, fasten the individual wires in the area of the headliner together using fabric tape to prevent noises from developing. – Route the UTR wiring harness further downwards from the A-pillar to the fuse holder -C-SC- on the left-hand side, next to the steering column. – Route the rear camera wire along the standard wiring harness in the direction of the luggage compartment, and then over the C-pillar/D-pillar to the rear lid. Note ◆ Depending on wire length, it is possible to use and connect the wire adapter if required (included in the scope of delivery for wiring harness 4G0.063.511.G). ◆ Only applicable to the A3 Sportback: The wire adapter must be pulled through the rubber grommet between the body and rear lid using a hook-up wire. – Route the wire further along to the assembly position of the rear camera and allow the wire to hang. 5 Sequence of operations 13 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting terminal 15 (green) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. Alternative connection option ◆ Chamber F34 – Pin unpinned contact -F34- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F34-. – Insert the 7.5 A mini fuse. Alternative connection option ◆ Chamber F35 – Pin unpinned contact -F35- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F35-. – Insert the 10 A mini fuse. 14 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting terminal 30 (red) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F4 – Pin unpinned contact -F4- into the connector housing supplied (1J0.972.751) and insert into the corresponding connector on the UTR wiring harness. – Pin the free wire (red) on the UTR wiring harness into free chamber -F4-. – Insert the 7.5 A mini fuse. Alternative connection option ◆ Chamber F10 – Pin unpinned contact -F10- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F10-. – 5-A mini fuse. 5 Sequence of operations 15 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Connecting the earth wire – Secure the earth wire (black) of the UTR wiring harness at the earth point -1- in the footwell on the lefthand side. Note The earth point should be selected based on the cable length. – If all connection work has been completed, fix the coupling point of the roof module in place so that no noise is generated and nothing is disturbed during the installation of the roof module. 5.5 Assembling the vehicle – Reassemble the vehicle by following these steps in reverse order. 5.6 Installing the front camera WARNING The appendix of the fitting instructions contains a template for positioning the anti-glare film supplied for the front camera. Print out the template. The template features a positioning mark. Using a ruler, measure the positioning mark. This must be 10 cm. If the dimension is too small or large, the printer options must be changed from “Fit” to “Actual size”. 16 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Note ◆ Install the front camera only in the specified area of the windscreen. ◆ Before fitting the front camera, thoroughly clean the windscreen using workshop tools. ◆ The windscreen must be free from dust and grease. Assembly sequence Image 1 - From outside the vehicle, determine the centre of the windscreen and mark this position. Image 2 - Use the template that corresponds with the PR number for the mirror base equipment variant and cut the template along the dotted line -arrow A- and -arrow C-. Also cut out the position of the camera base -arrow B-. Note Note the PR number of the mirror base equipment variant ⇒ table shown below. Image 3 - Position the template in the centre and on the upper edge of the windscreen and fix it in place using adhesive tape. The writing on the template must be the right way up facing outwards. Remove the protective paper from the anti-glare film. Image 4 - Position the anti-glare film -arrow- on the inside of the windscreen using the template and carefully press it on. Note Starting in the middle, carefully press trapped air outwards using a squeegee or a cloth. Image 5 - Clip the front camera -1- into the mounting base, position this on the inside of the windscreen on the anti-glare film -arrow- and carefully press it on. Note Assistance from a second technician is required to position the camera with precision. 5 Sequence of operations 17 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Equipment variants 8G0 Without light assist 8G1 With main beam assist 8G4 Matrix Beam QK0 Without camera or distance sensor QK1 Camera and/or distance sensor PR number with cutting instructions on the template Note Depending on the PR number variants, select cutting edges A, B or C. QK0 + 8G1, 8G4 Cutting edge A on the template QK1 + 8G0, 8G1 Cutting edge B on the template QK0 + 8G0 Cutting edge C on the template WARNING For instructions on handling the Audi UniversalTraffic Recorder, refer to the operating instructions provided! 5.7 Installing the rear camera Note ◆ Install the rear camera only in the specified area of the rear window. ◆ Before fitting the rear camera, thoroughly clean this area of the rear window. 18 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 Assembly sequence Image 1 - From inside the vehicle, determine the centre of the rear window and mark this position. Image 2 - From the centre, measure 50 mm to the left and mark this point. Image 3 - Remove the protective paper from the anti-glare film. On the inside of the rear window, position the anti-glare film so that the left edge is on the marking -arrow- and the top edge is on the rear lid trim. Carefully press on the antiglare film. Note ◆ Note the installation position of the antiglare film. ◆ Starting in the middle, carefully press trapped air outwards using a squeegee or a cloth. ◆ Have a second technician outside the vehicle help determine the exact position of the camera. - Align the rear camera -1- on the anti-glare film and stick it in place -magnifying glass in image 3-. - Connect the supply wire for the rear camera, route the cable so that it is out of view and secure it using cable ties to prevent noises from developing. Note Route any excess wire back into the trim. 5.8 Concluding operations – Connect the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery If the battery is being reconnected, the following steps must be taken: ◆ Delete the fault memory. ◆ Activate the one-touch opening and closing of the electric windows ⇒ operating instructions. 5 Sequence of operations 19 Installation instructions - Audi Universal Traffic Recorder Audi A3 2018 ► Edition 01 ◆ Synchronise secondary and additional keys to ensure the remote control functions correctly. To do this, insert the key into the ignition lock, switch the ignition on and off again and then remove the key. Note After reconnecting the power supply, the ESP warning light can only extinguish after a few metres have been driven. – Perform a function test for the camera ⇒ UTR operating instructions 20 5 Sequence of operations roof edge A B roof edge C roof edge A mid windscreen mid windscreen B STR Stand: 11/17 Note: When printing this template don´ t make any format adaption Audi A3 - AU370 PA Nominal size: 10cm Check dimensional change! C roof edge A B roof edge C roof edge A mid windscreen mid windscreen B STR Stand: 11/17 Note: When printing this template don´ t make any format adaption Audi A3 - AU371 PA Nominal size: 10cm Check dimensional change! C roof edge A B roof edge C roof edge A mid windscreen mid windscreen B STR Stand: 11/17 Note: When printing this template don´ t make any format adaption Audi A3 - AU375 PA Nominal size: 10cm Check dimensional change! C Service Installation instructions Audi Universal Traffic Recorder Audi Q2 2017 ► 4G0.063.511.K for scope of delivery 4G0.063.511.A 4G0.063.511.F 4G0.063.511.G 4G0.063.511.H Audi Genuine Accessories Edition 01 Service Department. Technical Information Service Contents 1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.1 General safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.2 Routing and securing lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 Overview of components, scope of delivery and overview of fitting location . . . . . . . . . . . . . . . . 4 4.1 Overview of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.3 Overview of fitting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5 Sequence of operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.1 Preparatory work (left-hand drive vehicle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5.2 Preparatory work (right-hand drive vehicle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.3 Connecting the UTR wiring harness – left-hand drive vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.4 Connecting the UTR wiring harness – right-hand drive vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.5 Assembling the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.6 Installing the front camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.7 Installing the rear camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.8 Concluding operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2018 Audi AG, Ingolstadt Printed in Germany Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 1 General notes Please read these instructions carefully and note the Warning, Caution and Note descriptions before installing the Audi Universal Traffic Recorder. WARNING Text with this symbol contains information concerning your safety and indicates potential accident and injury risks. Caution Text with this symbol indicates the risk of damage to your vehicle. Note Text with this symbol contains additional information. Note ◆ The Audi Universal Traffic Recorder must be installed by a qualified workshop. Special tools and supplementary vehicle-specific literature will be needed to perform the installation. Improper installation can cause damage to the vehicle or to the Audi Universal Traffic Recorder. ◆ The work to be performed on the vehicle, as detailed in these fitting instructions, may change as a result of measures to upgrade models. Consequently, modifications to connectors, wire colours or even the fitting location, for instance, should not be ruled out. For this reason, make sure that you always refer to the most current wiring diagram and/or the current repair manuals for the vehicle. ◆ We reserve the right to make technical changes. Audi AG shall not accept responsibility in the event of failure to comply with these installation instructions. 1 General notes 1 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 2 Safety notes 2.1 General safety notes WARNING Please read these installation instructions carefully before starting installation. Non-compliance with these installation instructions and safety notes will compromise your safety and that of third parties. WARNING All mechanical and electrical connections must be checked to make sure that they are positioned and installed correctly. WARNING Repairs or the replacement of parts must only be performed by a qualified workshop. It is recommended that genuine spare parts available from your Audi partner are used. WARNING The Audi Universal Traffic Recorder has no internal voltage source and is dependent on the on-board supply. 2 2 Safety notes Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 3 Repair instructions 3.1 Contact corrosion Contact corrosion can occur when unsuitable connecting elements (screws, nuts, washers) are used. For this reason, only connecting elements with a special surface coating are fitted. Additionally, rubber or plastic parts and adhesives are made of materials that are not electrically conductive. If you are in any doubt about the suitability of parts, use new parts as a general rule ⇒ Electronic parts catalogue. Please note: ◆ We recommend using only genuine spare parts; these parts have been tested and are compatible with aluminium. ◆ We recommend using Audi Genuine Accessories. ◆ Damage caused by contact corrosion is not covered by the warranty. 3.2 Routing and securing lines WARNING Observe the safety instructions for pyrotechnic components (see repair group 69). During installation, ensure that the airbag does not become trapped. Route the retrofit wiring harness behind the airbag and secure accordingly. The airbag must be able to function under all circumstances. ◆ To avoid damage to wires in the interior due to the limited space available, make sure that there is adequate clearance in relation to all moving components. 3 Repair instructions 3 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 4 Overview of components, scope of delivery and overview of fitting location 4.1 Overview of components 1 - Front camera 2 - Rear camera 3 - Anti-glare film for front camera 4 - Anti-glare film for rear camera 4.2 Scope of delivery 4G0.063.511.A, 4G0.063.511.F, 4G0.063.511.G or 4G0.063.511.H 4 Quantity Component 1 Front camera 1 Rear camera 1 Camera wiring harness with coupling point 10 Cable tie N.020.904.5 3 Foam grommet 811.971.790 1 Anti-glare film for front camera 4 Overview of components, scope of delivery and overview of fitting location Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Quantity Component 1 Anti-glare film for rear camera 1 Operating instructions Not included in the scope of delivery, must be ordered separately: wiring harness 4G0.063.511.K Quantity Component 1 UTR wiring harness for the on-board supply 2 Connector housing 1J0.972.751 Not included in the scope of delivery, must be ordered separately: Quantity Component 1 7.5-A mini fuse 1 10-A mini fuse Note For the United Kingdom country variant, part number 4G0.063.511.F or 4G0.063.511.H from the scope of delivery applies. 4 Overview of components, scope of delivery and overview of fitting location 5 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 4.3 Overview of fitting location Caution This diagram shows the routing of the wiring harness. Connection for a left-hand/right-hand drive vehicle is on the same side! A - Position of front camera B - Position of rear camera C - Connection to onboard supply 6 4 Overview of components, scope of delivery and overview of fitting location Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 5 Sequence of operations 5.1 Preparatory work (left-hand drive vehicle) WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) ELSA reference – Disconnecting the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery – Remove the roof module⇒ General body repairs, interior; Rep. gr. 68; Storage compartments, covers; Removing and installing the roof module – Remove the sun visor on the driver side⇒ General body repairs, interior; Rep. gr. 68; Equipment; Removing and installing the sun visor – Remove the A-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the A-pillar trim – Remove the footwell trim on the driver side⇒ General body repairs, interior; Rep. gr. 68; Interior trims; Removing and installing the footwell trim – Remove the sill panel trim on the front driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the B-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the B-pillar trim – Remove the sill panel trim on the rear driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the C-pillar trim on the driver side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the C-pillar trim – Remove the left-hand luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trims; Removing and installing the luggage compartment side trim – Remove the rear lid trim⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trim; Removing and installing the rear lid trim 5 Sequence of operations 7 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 5.2 Preparatory work (right-hand drive vehicle) WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) ELSA reference – Disconnecting the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery – Remove the roof module⇒ General body repairs, interior; Rep. gr. 68; Storage compartments, covers; Removing and installing the roof module – Remove the sun visor on the passenger side⇒ General body repairs, interior; Rep. gr. 68; Equipment; Removing and installing the sun visor – Remove the A-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the A-pillar trim – Remove the footwell trim on the passenger side⇒ General body repairs, interior; Rep. gr. 68; Interior trims; Removing and installing the footwell trim – Remove the sill panel trim on the front passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the B-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the B-pillar trim – Remove the sill panel trim on the rear passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the sill panel trim – Remove the C-pillar trim on the passenger side⇒ General body repairs, interior; Rep. gr. 70; Interior trims; Removing and installing the C-pillar – Remove the left-hand luggage compartment side trim ⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trims; Removing and installing the luggage compartment side trim – Remove the rear lid trim⇒ General body repairs, interior; Rep. gr. 70; Luggage compartment trim; Removing and installing the rear lid trim 5.3 Connecting the UTR wiring harness – left-hand drive vehicle WARNING Observe the safety instructions for pyrotechnic components (see repair group 69). 8 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Note ◆ Make sure that all routed wires are long enough to reach the installation position. ◆ Make sure that the wire for the mounting base of the front camera is long enough for it to be attached at the installation position. ◆ Remove any trim parts to determine the correct wire length. Routing the camera wiring harness – Loosen the headliner slightly across the entire area of the windscreen so that the camera wiring harness can be fed through more easily. – Carefully route the camera wiring harness through the roof module opening and further on between the windscreen and the headliner towards the front in the direction of the front camera installation position and leave it hanging there. – Secure the camera wiring harness coupling point with a foam grommet to prevent noises from developing. – Connect the UTR wiring harness for the on-board supply to the camera wiring harness coupling point. Routing the UTR wiring harness for the on-board supply – Route the entire UTR wiring harness and the wire for the rear camera under the headliner to the A-pillar on the driver side. – If necessary, fasten the individual wires in the area of the headliner together using fabric tape to prevent noises from developing. – Route the UTR wiring harness downwards from the A-pillar to the fuse holder -C-SC- on the left-hand side, next to the steering column. – Route the rear camera wire along the standard wiring harness in the direction of the luggage compartment, and then over the C-pillar/D-pillar to the rear lid. Note Depending on wire length, it is possible to use and connect the wire adapter if required (included in the scope of delivery for wiring harness 4G0.063.511.G). – Route the wire further along to the assembly position of the rear camera and allow the wire to hang. 5 Sequence of operations 9 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting terminal 15 (green) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F35 – Pin unpinned contact -F35- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F35-. – Insert the 10 A mini fuse. 10 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting terminal 30 (red) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F4 – Pin unpinned contact -F4- into the connector housing supplied (1J0.972.751) and insert into the corresponding connector on the UTR wiring harness. – Pin the free wire (red) on the UTR wiring harness into free chamber -F4-. – Insert the 7.5 A mini fuse. 5 Sequence of operations 11 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting the earth wire – Secure the earth wire (black) of the UTR wiring harness at the earth point -1- in the footwell on the lefthand side. Note The earth point should be selected based on the cable length. – If all connection work has been completed, fix the coupling point of the roof module in place so that no noise is generated and nothing is disturbed during the installation of the roof module. 5.4 Connecting the UTR wiring harness – right-hand drive vehicles WARNING Observe the safety instructions for pyrotechnic components (see repair group 69) Note ◆ Make sure that all routed wires are long enough to reach the installation position. ◆ Make sure that the wire for the mounting base of the front camera is long enough for it to be attached at the installation position. ◆ Remove any trim parts to determine the correct wire length. 12 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Routing the camera wiring harness – Loosen the headliner slightly across the entire area of the windscreen so that the camera wiring harness can be fed through more easily. – Carefully route the camera wiring harness through the roof module opening and further on between the windscreen and the headliner towards the front in the direction of the front camera installation position and leave it hanging there. – Secure the camera wiring harness coupling point with a foam grommet to prevent noises from developing. – Connect the UTR wiring harness for the on-board supply to the camera wiring harness coupling point. Routing the UTR wiring harness for the on-board supply – Route the entire UTR wiring harness under the headliner to the A-pillar on the passenger side. – If necessary, fasten the individual wires in the area of the headliner together using fabric tape to prevent noises from developing. – Route the UTR wiring harness further downwards from the A-pillar to the fuse holder -C-SC- on the left-hand side, next to the steering column. – Route the rear camera wire along the standard wiring harness in the direction of the luggage compartment, and then over the C-pillar/D-pillar to the rear lid. Note Depending on wire length, it is possible to use and connect the wire adapter if required (included in the scope of delivery for wiring harness 4G0.063.511.G). – Route the wire further along to the assembly position of the rear camera and allow the wire to hang. 5 Sequence of operations 13 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting terminal 15 (green) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. Alternative connection option ◆ Chamber F35 – Pin unpinned contact -F35- into the connector housing provided (1J0.972.751) and insert into the corresponding connector on the retrofit cable harness. – Pin the free wire (green) on the UTR wiring harness into free chamber -F35-. – Insert the 10 A mini fuse. 14 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting terminal 30 (red) of the UTR wiring harness for the on-board supply to fuse holder -C-SC– Unpin the standard wiring harness on the fuse holder -C-SC- -1- from the following chamber. ◆ Chamber F4 – Pin unpinned contact -F4- into the connector housing supplied (1J0.972.751) and insert into the corresponding connector on the UTR wiring harness. – Pin the free wire (red) on the UTR wiring harness into free chamber -F4-. – Insert the 7.5 A mini fuse. 5 Sequence of operations 15 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Connecting the earth wire – Secure the earth wire (black) of the UTR wiring harness at the earth point -1- in the footwell on the lefthand side. Note The earth point should be selected based on the cable length. – If all connection work has been completed, fix the coupling point of the roof module in place so that no noise is generated and nothing is disturbed during the installation of the roof module. 5.5 Assembling the vehicle – Reassemble the vehicle by following these steps in reverse order. 5.6 Installing the front camera WARNING The appendix of the fitting instructions contains a template for positioning the anti-glare film supplied for the front camera. Print out the template. The template features a positioning mark. Using a ruler, measure the positioning mark. This must be 10 cm. If the dimension is too small or large, the printer options must be changed from “Fit” to “Actual size”. 16 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Note ◆ Install the front camera only in the specified area of the windscreen. ◆ Before fitting the front camera, thoroughly clean the windscreen using workshop tools. ◆ The windscreen must be free from dust and grease. Assembly sequence Image 1 - From outside the vehicle, determine the centre of the windscreen and mark this position. Image 2 - Use the template that corresponds with the PR number for the mirror base equipment variant and cut the template along the dotted line -arrow A- and -arrow C-. Also cut out the position of the camera base -arrow B-. Note Note the PR number of the mirror base equipment variant ⇒ table shown below. Image 3 - Position the template in the centre and on the upper edge of the windscreen and fix it in place using adhesive tape. The writing on the template must be the right way up facing outwards. Remove the protective paper from the anti-glare film. Image 4 - Position the anti-glare film -arrow- on the inside of the windscreen using the template and carefully press it on. Note Starting in the middle, carefully press trapped air outwards using a squeegee or a cloth. Image 5 - Clip the front camera -1- into the mounting base, position this on the inside of the windscreen on the anti-glare film -arrow- and carefully press it on. Note Assistance from a second technician is required to position the camera with precision. 5 Sequence of operations 17 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Equipment variants 8G0 Without light assist 8G1 Main beam assist 4L2 Dipping interior safety mirror QK0 Without camera or distance sensor (driver assistance system) QK1 Camera and/or distance sensor (driver assistance system) PR number with cutting instructions on the template Note Depending on the PR number variants, select cutting edges A or B. QK0 + 8G1 Cutting edge A on the template QK1 + 8G0, QK0 + 8G0, QK1 + 8G1, 4L2 Cutting edge B,C on the template WARNING For instructions on handling the Audi UniversalTraffic Recorder, refer to the operating instructions provided! 5.7 Installing the rear camera Note ◆ Install the rear camera only in the specified area of the rear window. ◆ Before fitting the rear camera, thoroughly clean this area of the rear window. 18 5 Sequence of operations Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 Assembly sequence Image 1 - From inside the vehicle, determine the centre of the rear window and mark this position. Image 2 - From the centre, measure 50 mm to the left and mark this point. Image 3 - Remove the protective paper from the anti-glare film. On the inside of the rear window, position the anti-glare film so that the left edge is on the marking -arrow- and the top edge is on the rear lid trim. Carefully press on the antiglare film. Note ◆ Note the installation position of the antiglare film. ◆ Starting in the middle, carefully press trapped air outwards using a squeegee or a cloth. ◆ Have a second technician outside the vehicle help determine the exact position of the camera. - Align the rear camera -1- on the anti-glare film and stick it in place -magnifying glass in image 3-. - Connect the supply wire for the rear camera, route the cable so that it is out of view and secure it using cable ties to prevent noises from developing. Note Route any excess wire back into the trim. 5.8 Concluding operations – Connect the battery⇒ Electrical system; Rep. gr. 27; Battery; Disconnecting and connecting the battery If the battery is being reconnected, the following steps must be taken: ◆ Delete the fault memory. ◆ Activate the one-touch opening and closing of the electric windows ⇒ operating instructions. 5 Sequence of operations 19 Installation instructions - Audi Universal Traffic Recorder Audi Q2 2017 ► Edition 01 ◆ Synchronise secondary and additional keys to ensure the remote control functions correctly. To do this, insert the key into the ignition lock, switch the ignition on and off again and then remove the key. Note After reconnecting the power supply, the ESP warning light can only extinguish after a few metres have been driven. – Perform a function test for the camera ⇒ UTR operating instructions 20 5 Sequence of operations A roof edge B/ C roof edge A mid windscreen C STR Stand: 11/17 Note: When printing this template don´ t make any format adaption! Audi Q2 - AU276 Nominal size: 10cm Check dimensional change! B