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Ford 1999-2005 Light Duty Axle Applications X510-2 January, 2002 Supersedes X510-2DSD dated September 2000 SAFETY INFORMATION WARNING - Failure to follow these instructions could affect vehicle performance and/or safety and result in personal injury or death. • Do not convert or alter Spicer axles except in accordance with vehicle manufacturer's instructions. Spicer axles are designed to meet OEM vehicle manufacturer's design and performance specifications. Improper conversion or alteration of these axles can damage the axles and/or other vehicle systems. Contact the OEM manufacturer for specific directions and guidelines. • Do not change axle gear ratios on vehicles with anti-lock braking systems except in accordance with the vehicle manufacturer's instructions. Vehicles with anti-lock braking systems may utilize sensors and tone rings within the axle housings to ensure the functioning of the anti-lock brakes. Improperly changing the axle ratios may defeat the anti-lock braking system. If changing axle ratios will require changing the location of the tone ring on the ring gear flange relative to the location of the sensor in the axle housing, contact the OEM manufacturer for specific directions and guidelines. • Do not reuse or substitute ring gear bolts. If you reuse a ring gear bolt or substitute an inferior quality bolt, the bolt may loosen or back out of its threaded hole, causing severe damage to the axle gears and other components and possibly resulting in a sudden "locking up" of the axle and loss of control of the vehicle. Always use new bolts specifically recommended for the application and install bolts using proper tools and torquing to the proper specifications. CAUTION - Do not substitute parts not of Spicer quality. Spicer axles are designed for each model vehicle, and manufactured and tested for safety and best performance. Replacement parts from other manufacturers may not be made to Spicer's rigid quality standards. To be sure you're getting Spicer quality, always use genuine Spicer parts. This symbol warns of possible personal injury. X510-2 CONTENTS How to Use This Catalog .......................................... 4 General Information .................................................. 6 Axle Kits ..................................................................... 8 Model Super 30 /186 Front Axles Explorer Exploded View ....................................................... 10 Parts Listing ............................................................ 11 Bill of Material Table ............................................... 11 Model 35 /194 Axles with CV Joints Explorer, Ranger & Sport Trac Pick-up Exploded View ....................................................... 14 Parts Listing ........................................................... 15 Bill of Material Table .............................................. 16 Model 50 /229 Front Axles F-250 & F-350 Exploded View ....................................................... Parts Listing ........................................................... Variable Parts Table ............................................... Bill of Material Table .............................................. 18 19 19 20 Model 60 /248 Front Axles F-250, F-350, F-450 & F-550 Exploded View ....................................................... Parts Listing ........................................................... Bill of Material Table .............................................. Variable Parts Table ............................................... 22 23 24 25 Model 60 /248 Front Axles E-250 & E-350 Exploded View ....................................................... Parts Listing ........................................................... Bill of Material Table .............................................. Variable Parts Table ............................................... 28 29 30 33 Model 70 /267 Rear Axles E-350 & E-450 Exploded View ....................................................... Parts Listing ........................................................... Bill of Material Table .............................................. Variable Parts Table ............................................... 36 37 38 39 Model 80 /286 Rear Axles E-350, E-450, F-350, F-450 & F53 Motor Home Exploded View ....................................................... Parts Listing ........................................................... Bill of Material Table .............................................. Variable Parts Table ............................................... 42 43 44 48 Camber/ Casting Bushing Table ............................ 51 Differential Bearing Adjustment Shim Table ......... 52 3 X510-2 How to Use This Catalog This catalog contains applications and part listings for front and rear axles which fit Ford vehicles from model years 1999-2002. For information on model years between 1967-1978, please refer to catalog X510-8DSD; Ford model years 1979-1999 refer to X510-9. For miscellaneous models from years 1979-1984, please refer to X510-7DSD. The data in this publication is arranged by make, then in numerical order by model for front axles and then for rear axles. Each model contains the following three sections as appropriate: • Parts Listing and Exploded View This section contains an exploded view of the axle and lists all the part numbers for those parts illustrated. The parts that do not have a common part number have a footnote reference indicating where to find the correct part number for each Bill of Material. • Bill of Material Table This section contains vehicle applications listed in order by year. Included in the table are the major kits and assemblies for each Bill of Material number. 4 X510-2 • Variable Parts Table This section contains the individual part numbers that vary by Bill of Material number for a given model. Note: Additional information on Spicer axles can be found in our General Information catalog number XGI. It contains the following sections: • Bill of Material Numerical Listing • Ring and Pinion Kits • Differential Case Assembly Kits • Axle Shaft Dimension and Components 5 X510-2 General Information How To Identify A Spicer Axle All Spicer Carrier Type axles are identified with a manufacturing date (1) and Bill of Material number (2) stamped on the right or left hand tube on driving axles. The Bill of Material number may also be found on the carrier in some models as shown in illustration (2A). For independent front suspension (IFS) axles, the B/M number may be located at one of three locations: 1). A vertically positioned tag near the center of the right hand side support arm, 2) stamped into the left hand side support arm (opposite end of the camber adjuster), or 3) stamped into the "nose end" of the axle carrier. The location of the information will depend on the manufacturing date of the axle. The axle model number will be cast into one of the webs as shown (3), or it can be on the nose. Each axle contains a gear ratio tag (4), and if the axle is equipped with a limited slip differential, it will have a tag specifying the type of limited slip lubricant to be used (5). Refer to the appropriate model number section for parts identification and a breakdown of the Bill of Material. How To Change Gear Ratios To increase or decrease a gear ratio, there are certain steps that must be taken. The differential case depends upon the ratio desired. For each axle model, there is a high-ratio and a low-ratio case as illustrated below: Axle Model Model 27 Model 28 Model 28 IFS Aerostar Model 30 Model 35 Model 35 Model 36 ICA Model 44 Model 44 ICA 1984 & earlier Model 44 ICA 1985 & later Low Ratio Case 3.73 and Down 3.45 and Down 2.27, 3.73 3.55 and Down 2.35 only 2.73 - 3.31 2.73 and Down 3.73 and Down High Ratio Case 3.92 and Up 3.73 and Up — 3.73 and Up — 3.54 and Up 3.07 and Up 3.92 and Up 3.73 and Down 3.92 and Up 2.87 and Down 3.07 and Up Axle Model Model 50 Model 60 Model 61 Semi Float Model 61 Full Float Model 70 Model 70-3HD Model 70-2UA Model 80 Low Ratio Case 4.10 and Down 4.10 and Down High Ratio Case — 4.56 and Up 3.00 and 3.07 only 3.31 and Down 4.10 and Down 3.42 and Down 3.07 only 3.73 and Down 3.54 and Up 4.56 and Up 3.73 and Up — 4.10 and Up Example - If you have a model 44 Rear Axle with a 3.54 ratio and wish to change to a 3.73 ratio, you change only the ring gear and pinion assembly. If you change the ratio to a 4.09, you must change to a high-ratio case in addition to changing the ring gear and pinion. The application section will show you what case to use. When the vehicle is equipped with both front and rear driving axles, the gear ratios must be the same in both axles. The drive gear screws are self-locking and must be replaced with new screws each time that they are removed. 6 X510-2 How Limited Slip Differentials Operate A conventional differential transmits all the ring gear torque through the differential gears to the axle shafts. Torque is at all times equal on the axle shafts, and if one wheel slips, the other wheel can only put out as much torque as the slipping wheel. The Spicer Limited Slip differential has the same power flow as a conventional differential, plus a more direct flow which automatically takes effect as driving conditions demand. This more direct power flow is from the differential case to each axle shaft through a clutch plate and disc arrangement. Arrangement of these plates and discs is at the option of the vehicle manufacturer, so care should be taken during disassembly to note the arrangement of these components. The Limited Slip construction permits differential action when required for turning corners and transmits equal torque to both wheels when driving straight ahead. However, when one wheel tries to spin due to leaving the ground, a patch of ice, etc., the clutch packs automatically provide more torque to the wheel which is not trying to spin. The Limited Slip differential resists wheel spin on bumpy roads and provides more pulling power when one wheel tries to slip. In many cases of differences in traction, pulling power will be automatically provided until both wheels start to slip. In diagnosis of vehicle operators' complaints, it is important to recognize two things. 1. If, with unequal traction, both wheels slip, the Limited Slip Differential has done all it can pssibly do. 2. In extreme cases of differences in traction, the wheel with the least traction may spin after the Limited Slip has transferred as much torque as possible to the non-slipping wheel. How To Distinguish a Powr-Lok™ from a Trac-Lok™ All Models except Model 80 /286: The Powr-Lok design is identified by its 2-piece case. The Trac-Lok design is identified by its 1-piece case. Model 80 /286 only: Both the Powr-Lok and the TracLok use 2-piece cases in the model 80 (286) axle. The difference between the two is in the shape of the holes for the cross shaft. The Powr-Lok case will have cross shaft holes that are "U" shaped in one case half and "V" shaped in the other case half. The Trac-Lok case will have cross shaft holes that are semicircles in both case halves. POWR-LOK™ 2-Piece Case 4 Pinion Mate Gears TRAC-LOK™ 1 or 2-Piece Case 2 Pinion Mate Gears It is also possible to replace an existing Powr-Lok unit with a complete Trac-Lok unit. For this purpose, the differential case assembly must be replaced. How To Obtain Special Service Tools Special service tools (see service manuals) can be obtained from the following company: Kent-Moore OE Tool and Equipment Group SPX Corporation 28635 Mound Road Warren MI 48092-3499 (800) 345-2233 7 X510-2 SPICER ® LIGHT AXLE KITS DIFFERENTIAL CASE KIT SHAFT ASSEMBLY KIT DRIVE PINION & GEAR ASSEMBLY KIT DIFFERENTIAL CASE ASSEMBLY KIT CARRIER COVER KIT 8 DIFFERENTIAL INNER PARTS KIT X510-2 Model Super 30 /186 Front Axles for Explorer Super 30 /186 Front for Explorer Exploded View 10 X510-2 X510-2 Super 30 /186 Front for Explorer Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 -(3) Housing - Axle Service 2 -(1) Ring Gear & Pinion Kit 3 701112X PKG - Pinion Adj Shim 4 706015X Inner Pinion Bearing Kit 5 43599 Baffle - Pinion Oil 6 44228 Collapsible Spacer 7 706894X Outer Pinion Bearing Kit 8 42778 Slinger - Outer Pinion Brg. 9 51501 Seal - Pinion 10 46914 Slinger - End Yoke 11 2-4-6901-1X End Yoke Assembly (inc 10) 12 30186 Washer - Pinion Nut 13 30185 Nut - Pinion - (3) KIT - Carrier Cover (inc 14,15,16) 14 - (3) Cover - Carrier 15 43180 Plug - Carrier Cover 16 40286-5 Bolt - Carrier Cover (qty 10) 17 38615 RTV - Silicone Sealant 18 -(4) Cap - Differential Bearing ITEM NO. PART NUMBER 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40284-1 706016X 701004X -(4) 41221 32926 48231 34096 40027 41648 13449 46065 566121 47272 566063 46066 80297 49807 46072 DESCRIPTION Bolt - Differential Bearing Differential Bearing Kit PKG - Diff Adjustment Shim Case - Differential Bolt - Drive Gear (qty 10) Pinion - Differential Gear - Differential Thrustwasher - Diff Pinion Thrustwasher - Diff Gear Shaft - Differential Lock - Differential Shaft Seal - Oil Bearing Assembly Bushing - Rubber Bearing Assembly Seal - Oil Shaft Assembly (inc 36 & 37) Shaft - Output Snap Ring (1) See "Bill of Material Table" below (3) Contact Vehicle Manufacturer (4) Not Sold Separately Bill of Material Table Axle Bill of Material Axle Kits Differential Shaft & Joint Assy. Diff. Type Ratio Ring Gear & Pinion Kit (7) Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. Standard Standard 355 373 708098-2 708098-3 708100 708101 706007X 706008X 708102 708102 —(3) —(3) —(3) —(3) 2001 Explorer 610833-2 610833-3 (3) Contact Vehicle Manufacturer (7) See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. (8) See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 11 X510-2 NOTES X510-2 Model 35 /194 Front Axles with CV Joints for Explorer, Ranger & Sport Trac Pick-Up 35 /194 Front with CV Joints Exploded View 14 X510-2 X510-2 35 /194 Front with CV Joints Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 -(3) Housing - Axle Service 2 -(1) Ring Gear & Pinion Kit 3 701130X PKG - Pinion Adj Shim 4 707162X Inner Pinion Bearing Kit 5 43599 Baffle - Pinion Oil 6 42102 Collapsible Spacer 7 706894X Outer Pinion Bearing Kit 8 42778 Slinger - Outer Pinion Bearing 9 51501 Seal - Pinion 10 2-4-6901-1X End Yoke Assembly (inc 11) 11 42779 Slinger - End Yoke 12 44189 Nut - Pinion 13 47446 Cover - Carrier 14 38615 RTV Silicone Sealant 15 43180 Plug - Carrier Cover 16 40286-5 Bolt - Carrier Cover (qty 10) 17 -(4) Cap - Differential Bearing 18 40284-1 Bolt - Differential Bearing 19 706016X Differential Bearing Kit 20 -(4) Case - Differential 21 41221 Bolt - Drive Gear (qty 8) 22 46504 Pinion - Differential 23 46502 Gear - Differential 24 701004X Pkg. - Differential Adj Shim 25 34096 Thrustwasher - Diff Pinion 26 34095 Thrustwasher - Diff Gear 27 41648 Shaft - Differential 28 13449 Lock - Differential Shaft ITEM NO. PART NUMBER 29 30 31 32 33 46065 566121 566063 46066 75117X 75118X 34 35 36 37 38 39 40 41 42 43 44 45 46 N.I. N.I. 49 50 51 52 53 -(4) -(4) -(4) 621059 -(4) 620979 42585 46071 42998 46220 46068 46072 43342 42499-2 46077 46075 46076 46073 80297 43337 DESCRIPTION Seal - Oil Bearing Bearing (Discon/Non-Discon) Seal - Oil (Discon/Non-Discon) Shaft-Axle Assy (Discon)(inc 45,53) Cover & Motor Assembly (Discon) (inc. 34, 35, 36, 37, 38, 39, 40) Motor Assembly O-Ring Cover - Disconnect Hsg. Clips - Shift Fork Snap Ring Snap Ring Shift Fork Bolt - Cover & Motor Assy’ Clutch Collar (Discon) Gasket (Discon) Shaft - Output(Discon) Snap Ring Bushing (Discon) Bolt (Discon) Protection Shield (Discon) Thrustwasher (Discon) Thrustwasher (Discon) Snap Ring (Discon) Shaft Assy.(Non-Discon)(inc 45) Bushing (Discon) (1) See "Bill of Material Table" on next page (3) Contact Vehicle Manufacturer (4) Not Sold Separately N.I. = Not Illustrated 15 X510-2 35 /194 with CV Joints Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1999 Explorer - Non-Disconnect - CV 610774-1 610774-2 610774-3 610774-4 Standard Standard Standard Standard 327 355 373 410 707359-1X 707359-2X 707359-3X 707359-4X 707378X 707378X 707378X 707378X 707360X 707360X 707360X 707360X 707379X 707379X 707379X 707379X — (3) — (3) — (3) — (3) — (3) — (3) — (3) — (3) 373 410 707359-3X 707359-4X 707378X 707378X 707360X 707360X 707379X 707379X — (3) — (3) — (3) — (3) 456 707359-5X 707378X 707360X 707379X — (3) — (3) 2000 Sport Trac Pick-Up 611044-1 611044-2 Standard Standard 2001 Ranger 611053-1 (7) (8) 16 Standard See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. X510-2 Model 50 /229 Front Axles for F-250 & F-350 50 /229 Front Exploded View 18 X510-2 X510-2 50 /229 Front Parts Listing ITEM NO. PART NUMBER DESCRIPTION 1 2 3 -(3) -(1) 701112X 701160X 706015X 47742 44896 706030X 13575 -(2) 47762 3-4-13761-1 30186 30185 47707-1 43180 47508 38615 -(3) 48632-1 700097 701006X -(1) 45784 620436 40432 620439 Housing - Axle Service Ring Gear & Pinion Kit PKG. - Inner Pinion Adj. Shim PKG. - Diff & Pinion Shim Inner Pinion Bearing Kit Baffle - Pinion Bearing Collapsible Spacer Outer Pinion Bearing Kit Slinger - Pinion Bearing Outer Seal - Pinion Seal - End Yoke End Yoke Assembly Washer - Pinion Nut Nut - Pinion Carrier Cover Plug - Carrier Cover Bolt - Carrier Cover (qty 9) RTV Silicone Sealant Cap - Differential Bearing Bolt - Diff Bearing Cap Differential Bearing Kit PKG - Differential Adj. Shim Case - Differential Bolt - Drive Gear (qty 10) Pinion - Differential Gear - Differential Thrustwasher - Diff Pinion 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ITEM NO. PART NUMBER 27 28 29 30 50718 620414 44810 48773 700238-1X 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 500024-8 44101 44507 47184 44133 47185 620343 -(3) 48660 50381 -(1) 50491 47766 47758 -(3) 701166X 47760 47759 620142 41784-2 46 47 48 49 DESCRIPTION Thrustwasher - Diff Gear Shaft - Differential Lock - Differential Seal - Oil KIT - Socket Assembly (inc 30,31,32,33,34,35,36) Pin - Cotter Nut - Slotted Bushing Upper Socket Assy Nut - Lock Lower Socket Assy Snap Ring Knuckle (LH/RH) Nut - Knuckle Oil Seal Shaft & Joint Assembly Oil Seal Thrustwasher Dust Shield Hub Assembly PKG - Thrustwashers (inc 45,46) Thrustwasher Thrustwasher Snap Ring O-Ring (1) See "Bill of Material Table" on next page (2) See "Variable Parts Table" below (3) Contact Vehicle Manufacturer Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material Description & Item Number (Refer to "Exploded View" at the front of this section) 610654 610892 610979 610659 610893 610992 1 Seal - Pinion 9 47761 (3) 47761 (3) 47761 (3) 610993 610999 611071 611194 47761 (3) 50531 (3) Contact Vehicle Manufacturer 19 X510-2 50 /229 Front Bill of Material Table Axle Bill of Material Diff. Type Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 76127-5X (9) 660319-5 (9) 76136-5X (9) 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 76127-5X (9) 660319-5 (9) 76136-5X (9) 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 76127-5X (9) 660319-5 (9) 76136-5X (9) 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X 76127-5X (9) 660319-5 (9) 76136-5X (9) 707459X 707459X 707459X 706917X 706917X 706917X 706916X 706916X 706916X 76110-1X 76110-1X 76110-1X 76110-2X 76110-2X 76110-2X Ring Gear & Pinion Kit (7) Ratio Left Hand Shaft Assy. 1998 1/2-99 F-250/350 SRW (4x4) w/ABS 610654-1 610654-2 610654-3 Standard Standard Standard 3.73 4.10 4.30 76127-5X (9) 660319-5 (9) 76136-5X (9) 1998 1/2-99 F-250/350 SRW (4x4) 610659-1 610659-2 610659-3 Standard Standard Standard 3.73 4.10 4.30 76127-5X (9) 660319-5 (9) 76136-5X (9) 1999 1/2-2000 F-250/350 SRW (4x4) w/ABS 610893-1 610893-2 610893-3 Standard Standard Standard 3.73 4.10 4.30 76127-5X (9) 660319-5 (9) 76136-5X (9) 1999 1/2-2000 F-250/350 SRW (4x4) 610892-1 610892-2 610892-3 Standard Standard Standard 3.73 4.10 4.30 76127-5X (9) 660319-5 (9) 76136-5X (9) 2000 F-250/350 SRW (4x4) w/ABS 611071-1 611071-2 611071-3 Standard Standard Standard 3.73 4.10 4.30 708122-1 708122-2 708122-3 2000 F250/350 Excursion SRW (4x4) w/ABS 610979-1 610979-2 610979-3 Standard Standard Standard 3.73 4.10 4.30 76127-5X (9) 660319-5 (9) 76136-5X (9) 2000 1/2 F-250/350 SRW (4x4) w/ABS 610993-1 610993-2 610993-3 Standard Standard Standard 3.73 4.10 4.30 2000 1/2 F-250/350 SRW (4x4) 610992-1 610992-2 610992-3 Standard Standard Standard 3.73 4.10 4.30 2000 1/2 F250/350 Excursion SRW (4x4) w/ABS 610999-1 610999-2 610999-3 Standard Standard Standard 3.73 4.10 4.30 2001 F-250/350 SRW (4x4) 611194-1 611194-2 611194-3 (7) (8) (9) 20 Standard Standard Standard 3.73 4.10 4.30 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. Gear set includes ring, pinion and drive gear screws. X510-2 Model 60 /248 Front Axles for F-250, F-350, F-450 & F-550 60 /248 Front Exploded View 22 X510-2 X510-2 60 /248 Front Parts Listing ITEM NO. PART NUMBER 1 2 3 -(3) -(1) 701161X 47890 706046X 30982 45658 706045X 42737 -(2) -(2) 47886 -(2) 30275 30271 47707-1 43180 47508 34687 -(3) 48632-1 706047X 708012 -(4) 40638 34367 34730 35625 34729 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 DESCRIPTION Housing - Axle Service Drive Pinion & Gear Kit Shim - Inner Pinion Adj Package Slinger (used on Dead Front only) Inner Pinion Bearing Baffle - Pinion Bearing Collapsible Spacer KIT - Outer Pinion Bearing Thrustwasher - Bearing PKG - Seal (inc 9 & 10) Seal - Pinion Seal - End Yoke End Yoke Washer - Pinion Nut Nut - Pinion Cover - Carrier Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Gasket - Carrier Cover Cap - Differential Bearing Bolt - Differential Bearing Cap KIT - Differential Bearing KIT - Diff Brg Adj Shim (inc 17) Case - Differential Bolt - Drive Gear (qty 12) Pinion - Differential Thrustwasher - Diff Pinion Gear - Differential (std) Thrustwasher - Diff Gear ITEM NO. PART NUMBER 28 29 30 44810 30263 -(2) 700238-1X 31 32 33 44101 500024-8 44507 - (5) 47184 44133 47185 620343 48660 47816 -(3) -(3) 50381 -(1) 50491 47766 -(2) 41784-2 -(3) 701166X 47760 47759 620142 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 DESCRIPTION Lock - Differential Shaft Shaft - Differential Seal & Guide Tube KIT - Socket Assembly (inc 31,32,33,34,35,36 & 37) Nut - Hex Slotted Pin - Cotter Bushing (Alternate Bushing Selection) Socket - Upper Nut - Hex Jam Socket - Lower Snap Ring Nut - Knuckle Stud Knuckle - Right Knuckle - Left Seal - Oil Shaft & Joint Assembly Seal - Oil Thrustwasher Dust Shield O-Ring Hub Assembly PKG - Thrustwasher (inc 49 & 50) Thrustwasher Thrustwasher Snap Ring (1) See "Bill of Material Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately (5) See Camber/Casting Bushing Table on page 49. N.I. = Not Illustrated 23 X510-2 60 /248 Front Bill of Material Table Axle Bill of Material Diff. Type Axle Kits Differential Shaft & Joint Assy. Ratio Ring Gear & Pinion Kit (7) Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 3.73 4.10 4.30 4.30 4.30 3.73 4.10 4.30 4.30 707475-1X (9) 707475-2X (9) 707475-3X (9) 707475-3X (9) 707475-3X (9) 708123-1 (9) 708123-2 (9) 708123-3 (9) 708123-3 (9) 706180X 706180X 706180X 706180X 706180X 706180X 706180X 706180X 706180X 706040X 706040X 706040X 706040X 706040X 706040X 706040X 706040X 706040X 706702X 706702X 706702X 706702X 706702X 706702X 706702X 706702X 706702X 76150-1X 76150-1X 76150-1X 76150-1X 76150-1X 76150-1X 76150-1X 76150-1X 76150-1X 76150-2X 76150-2X 76150-2X 76150-2X 76150-2X 76150-2X 76150-2X 76150-2X 76150-2X 707475-4X (9) 707475-5X (9) 708123-4 (9) 708123-5 (9) 708123-3 (9) 706182X 706182X 706182X 706182X 706180X 706041X 706041X 706041X 706041X 706040X 706702X 706702X 706702X 706702X 706702X 76150-3X 76150-3X 76150-3X 76150-3X 76150-3X 76150-4X 76150-4X 76150-4X 76150-4X 76150-4X 707475-1X (9) 707475-2X (9) 707475-3X (9) 706180X 706180X 706180X 706040X 706040X 706040X 706702X 706702X 706702X 76150-1X 76150-1X 76150-1X 76150-2X 76150-2X 76150-2X 707475-4X (9) 707475-5X (9) 706182X 706182X 706041X 706041X 706702X 706702X 76150-3X 76150-3X 76150-4X 76150-4X 708123-1 (9) 708123-2 (9) 708123-3 (9) 708123-3 (9) 706180X 706180X 706180X 706180X 706040X 706040X 706040X 706040X 706702X 706702X 706702X 706702X 76150-1X 76150-1X 76150-1X 76150-1X 76150-2X 76150-2X 76150-2X 76150-2X 708123-4 (9) 708123-5 (9) 708123-3 (9) 706182X 706182X 706180X 706041X 706041X 706040X 706702X 706702X 706702X 76150-3X 76150-3X 76150-3X 76150-4X 76150-4X 76150-4X 708123-4 (9) 708123-5 (9) 708123-3 (9) 706182X 706182X 706180X 706041X 706041X 706040X 706702X 706702X 706702X 76150-3X 76150-3X 76150-3X 76150-4X 76150-4X 76150-4X 708123-1 (9) 708123-2 (9) 708123-3 (9) 706180X 706180X 706180X 706040X 706040X 706040X 706702X 706702X 706702X 76150-1X 76150-1X 76150-1X 76150-2X 76150-2X 76150-2X 2000 F350 DRW (4x4) 610894-1 610894-2 610894-3 610954-1 610998-1 611072-1 611072-2 611072-3 611074-1 Standard Standard Standard Standard Standard Standard Standard Standard Standard 2000 F450/550 DRW (4x4) 610895-1 610895-2 611073-1 611073-2 611073-3 Standard Standard Standard Standard Standard 4.88 5.38 4.88 5.38 4.30 2000 F450/550 DRW (4X2) Dead Front 610896 610897 2000 1/2 F350 DRW (4x4) 610994-1 610994-2 610994-3 Standard Standard Standard 3.73 4.10 4.30 2000 1/2 F450/550 DRW (4x4) 610995-1 610995-2 Standard Standard 4.88 5.38 2000 1/2 F450/550 DRW (4X2) Dead Front 610996 610997 2001 F350 DRW (4x4) 611195-1 611195-2 611195-3 611197-1 Standard Standard Standard Standard 3.73 4.10 4.30 4.30 2001 F450/550 DRW (4x4) 611201-1 611201-2 611201-3 Standard Standard Standard 4.88 5.38 4.30 2001-02 F450/550 DRW (4x4) 611196-1 611196-2 611196-3 Standard Standard Standard 4.88 5.38 4.30 2002 F-250/350 SRW (4x4) 611159-1 611159-2 611159-3 (7) (8) (9) 24 Standard Standard Standard 3.73 4.10 4.30 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. Reverse Spiral Bevel X510-2 60 /248 Front Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 610894 610896 610897 610895 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 PKG - Seal (inc 9 & 10) Seal - Pinion End Yoke Seal & Guide Tube Dust Shield 701164X 9 47885 11 3-4-12771-1 30 48773 46 47889 610997 - 610996 47889 - 701164X 47885 3-4-12771-1 48773 47758 47889 610998 611072 611073 611074 611159 611195 1 2 3 4 5 PKG - Seal (inc 9 & 10) Seal - Pinion End Yoke Seal & Guide Tube Dust Shield 9 11 30 46 1 2 3 4 5 PKG - Seal (inc 9 & 10) Seal - Pinion End Yoke Seal & Guide Tube Dust Shield 703011 703011 703011 9 50574 50574 50574 11 3-4-14531-1 3-4-14531-1 3-4-14531-1 30 52148 52148 52148 46 47889 47758 47889 611196 610954 610994 610995 701164X 703011 703011 703011 47885 50574 50574 50574 3-4-12771-1 3-4-14531-1 3-4-14531-1 3-4-14531-1 48773 52148 52148 52148 47758 47758 47889 47758 611197 611201 25 X510-2 NOTES X510-2 Model 60 /248 Rear Axles for E-250, E-350 Model 60 /248 Rear Exploded View 28 X510-2 X510-2 Model 60 /248 Rear Parts Listing ITEM NO. PART NUMBER 1 2 3 -(3) -(1) 706046X -(2) 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 DESCRIPTION Housing - Axle Service Drive Pinion & Gear Kit KIT - Inner Pinion Bearing PKG - Differential & Pinion Shim (inc 4, 6, 12, 13, 17, 21) 701012-1X PKG - Pinion Bearing Shim (inc 4, 6, 12, 13, 17) Inner Pinion Shims -(4) Outer Pinion Shims 706045X KIT - Outer Pinion Bearing 42737 Thrustwasher -(2) Seal - Pinion Oil -(2) End Yoke/Companion Flange Assy 45799 Slinger 30275 Washer - Pinion Nut 30271 Pinion Nut -(2) KIT - Carrier Cover (inc items 14, 15, 16) -(2) Carrier Cover 47508-1 Bolt - Carrier Cover 43181 Plug - Carrier Cover 34687 Gasket - Carrier Cover 38615 RTV Silicone Sealant -(3) Differential Bearing Cap 48632-1 Bolt - Differential Bearing Cap 707489X KIT - Differential Bearing -(2) KIT - Diff Brg Adj Shim -(4) Case - Differential (std) 40638 Bolt - Drive Gear (qty 12) 34367 Pinion - Differential (std) -(2) Gear - Differential (std) 34730 Thrustwasher - Diff Pinion (std) 34729 Thrustwasher - Diff Gear (std) 30263 Shaft - Differential (std) ITEM NO. PART NUMBER 28 29 30 31 32 33 34 35 36 37 47560(3) 42928 -(2) -(3) -(3) -(2) 706179X 706074X -(3) -(2) -(2) 39697 -(1) -(2) 38 39 40 41 42 43 44 45 46 47 48 49 566117 -(2) 39213 -(4) 34730 -(2) -(2) 30263 -(2) -(2) 701151X 50 51 52 53 54 -(4) -(4) -(4) 40835 -(4) -(2) -(2) DESCRIPTION Spacer\Shim - Diff Bearing Tone Ring (ABS only) Lock - Differential Shaft Bolt - Brake Mounting Nut - Brake Mounting Seal - Hub (Full Float) KIT - Inner Wheel Brg (Full Float) KIT - Outer Wheel Brg (Full Float) Hub - Wheel Nut - Spindle (Full Float) Nut - Spindle(LH-FF)(Variable) Gasket (Full Float) Shaft - Axle Flanged Drive KIT - Unit Brg & Seal (Semi Float) (inc items 17, 31, 41, 42) Wheel Bearing Assembly Seal - Inboard Oil Retainer - Axle Shaft (Semi Float) Case - Differential (t/l) Thrustwasher - Diff Pinion (t/l) Gear - Differential (t/l) Pinion - Differential (t/l) Shaft - Differential (t/l) Bolt - Axle Shaft (Full Float) Bolt - Axle Shaft (Semi Float) KIT - Diff Plate & Disc (t/l) (inc items 51, 52, 53, 54, 55) Plate - Diff Pressure (t/l) Disc - Differential (t/l) Plate - Differential Clip - Diff Clutch Retainer (t/l) Spacer - Plate Preload KIT - RH Rear Axle Shaft KIT - LH Rear Axle Shaft (1) See "Bill of Material Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately (5) See Camber/Casting Bushing Table on page 49. N.I. = Not Illustrated 29 X510-2 Model 60 /248 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Kit (8) Shaft & Joint Assy. Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1998 1/2-99 E-250 Van SRW - Semi Float w/ABS 606102-1 Trac Lok 4.09 707424-3X 707427X 707428X 707435X 75344-1X 75344-2X 606161-1 606161-2 606161-3 606161-4 Standard Trac Lok Standard Trac Lok 3.73 3.73 4.09 4.09 707424-2X 707424-2X 707424-2X 707424-2X 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 708125-5 707427X 707428X 707435X 75344-1X 75344-2X 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 1998 1/2-99 E-350 Van SRW - Full Float w/ABS 606109-1 606109-2 606109-3 606109-4 606109-5 606109-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 1999 E-250 Van SRW - Semi Float w/ABS 606022-1 606022-2 606022-3 606022-4 Standard Trac Lok Standard Trac Lok 3.73 3.73 4.09 4.09 708125-4 708125-4 708125-5 708125-5 1999 E-350 Van SRW - Full Float w/ABS 606162-1 606162-2 606162-3 606162-4 606162-5 606162-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 1999-99 1/2 E-250 Chassis SRW 606199-1 Trac Lok 4.09 1999-99 1/2 E-350 Van SRW - Full Float w/ABS 606190-1 606190-2 606190-3 606190-4 606190-5 606190-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 1999 1/2 E-250 Van SRW 606188-1 Standard 3.73 708125-4 707211-1X 707212-1X 706844X 75344-1X 75344-2X 606192-1 606192-2 Standard Trac Lok 3.73 3.73 708125-4 708125-4 707211-1X 707427X 707212-1X 707428X 706844X 707435X 75344-1X 75344-1X 75344-2X 75344-2X 707427X 707211-1X 707427X 707428X 707212-1X 707428X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 1999 1/2 E-250 Van SRW - Semi Float w/ABS 606188-2 606188-3 606188-4 Trac Lok Standard Trac Lok (7) (8) 30 3.73 4.09 4.09 708125-4 708125-5 708125-5 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. X510-2 Model 60 /248 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 707427X 707428X 707435X 75344-1X 75344-2X Case Assy. Kit (8) 1999 1/2-2000 E-350 Van SRW - Full Float w/ABS 606232-1 606232-2 606232-3 606232-4 606232-5 606232-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 2000 E-250 Van SRW - Semi Float w/ABS 606313-1 Trac Lok 4.09 708125-5 2000-00 1/2 E-250 Van SRW - Semi Float w/ABS 606306-1 606306-2 606306-3 606306-4 Standard Trac Lok Standard Trac Lok 3.73 3.73 4.09 4.09 708125-4 708125-4 708125-5 708125-5 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 606307-1 606307-2 Standard Trac Lok 3.73 3.73 708125-4 708125-4 707211-1X 707427X 707212-1X 707428X 706844X 707435X 75344-1X 75344-1X 75344-2X 75344-2X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 707211-1X 707427X 707211-1X 707427X 707211-1X 707427X 707127X 707212-1X 707428X 707212-1X 707428X 707212-1X 707428X 707428X 706844X 707435X 706844X 707435X 706844X 707435X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 75344-2X 75344-2X 75344-2X 707387-1X 707432X 707387-1X 707432X 707387-1X 707432X 707214-1X 707433X 707214-1X 707433X 707214-1X 707433X 707389X 707434X 707389X 707434X 707389X 707434X 43811-16 43811-16 43811-16 43811-16 43811-16 43811-16 43811-17 43811-17 43811-17 43811-17 43811-17 43811-17 2000 1/2 E-350 Van SRW - Full Float w/ABS 606314-1 606314-2 606314-3 606314-4 606314-5 606314-6 606522-1 606522-2 606522-3 606522-4 606522-5 606522-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 3.55 3.55 3.73 3.73 4.10 4.10 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 2001 E-250 Van SRW - Semi Float w/ABS 606601-1 606601-2 606601-3 606601-4 606602-1 606602-2 606603-1 Standard Trac Lok Standard Trac Lok Standard Trac Lok Trac Lok 3.73 3.73 4.10 4.10 3.73 3.73 4.09 708125-1 708125-1 708125-5 708125-5 708125-1 708125-1 705125-5 2001 E-350 Van SRW - Full Float w/ABS 606604-1 606604-2 606604-3 606604-4 606604-5 606604-6 (7) (8) Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 31 X510-2 Model 60 /248 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 707211-1X 707427X 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 706844X 707435X 76002-1X 76002-1X 76002-1X 76002-1X 76002-1X 76002-1X 76002-2X 76002-2X 76002-2X 76002-2X 76002-2X 76002-2X 2001 E-350 SRW - Semi Float - HD w/ABS 606023-1 606023-2 606023-3 606023-4 606023-5 606023-6 Standard Trac Lok Standard Trac Lok Standard Trac Lok 3.55 3.55 3.73 3.73 4.10 4.10 708125-6 708125-6 708125-4 708125-4 708125-5 708125-5 2002 E-250 Van SRW - Semi Float w/ABS 606752-1 606752-2 606752-3 606752-4 Standard Trac Lok Standard Trac Lok 3.73 3.73 4.10 4.10 708125-4 708125-4 707424-5 707424-5 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 606797-1 Trac Lok 4.10 708125-5 707427X 707428X 707435X 75344-1X 75344-2X 606836-1 606836-2 606836-3 606836-4 Standard Trac Lok Standard Trac Lok 3.73 3.73 4.10 4.10 708125-4 708125-4 707424-5 707424-5 707211-1X 707427X 707211-1X 707427X 707212-1X 707428X 707212-1X 707428X 706844X 707435X 706844X 707435X 75344-1X 75344-1X 75344-1X 75344-1X 75344-2X 75344-2X 75344-2X 75344-2X 606847-1 Trac Lok 4.10 708125-4 707211-1X 707212-1X 706844X 75344-1X 75344-2X 707427X 707428X 707435X 75344-1X 75344-2X 2003 E-250 Van SRW - Semi Float w/ABS 2001025-1 Trac Lok (7) (8) 32 4.10 708125-5 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. X510-2 Model 60 /248 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 2001025 606022 606023 606102 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PKG - Differential & Pinion Shim Seal - Pinion Oil End Yoke/Companion Flange Assy KIT - Carrier Cover Carrier Cover Bolt - Carrier Cover KIT - Diff Brg Adj Shim Gear - Differential (std) Lock - Differential Shaft Seal - Hub (Full Float) Nut - Spindle (Full Float) Nut - Spindle(LH-FF)(Variable) KIT - Unit Brg & Seal (Semi Float) Seal - Inboard Oil Gear - Differential (t/l) Pinion - Differential (t/l) Bolt - Axle Shaft (Full Float) Bolt - Axle Shaft (Semi Float) KIT - RH Rear Axle Shaft KIT - LH Rear Axle Shaft 707426X 8 50637 9 708190-1 13 42799-1 14 47508-1 20 707425X 24 30 40131-1 33 37 - 706847-1X 41 46995 45 55652 46 55655 48 49 42426 75344-1X 75344-2X 606190 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PKG - Differential & Pinion Shim Seal - Pinion Oil End Yoke/Companion Flange Assy KIT - Carrier Cover Carrier Cover Bolt - Carrier Cover KIT - Diff Brg Adj Shim Gear - Differential (std) Lock - Differential Shaft Seal - Hub (Full Float) Nut - Spindle (Full Float) Nut - Spindle(LH-FF)(Variable) KIT - Unit Brg & Seal (Semi Float) Seal - Inboard Oil Gear - Differential (t/l) Pinion - Differential (t/l) Bolt - Axle Shaft (Full Float) Bolt - Axle Shaft (Semi Float) KIT - RH Rear Axle Shaft KIT - LH Rear Axle Shaft 707431X 8 42449 9 3-1-4881X - 707217-1X 13 42799-2 14 47508-1 20 701144X 24 45744 30 44810 33 47507 37 43075 43075 41 45 45745 46 34367 48 45720 49 - 606109 606188 707426X 42449 3-1-4881X 707217-1X 42799-2 47508-1 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 707426X 50637 3-1-4881X 707217-1X 42799-2 47508 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 707431X 42449 3-1-4881X 707217-1X 42799-2 47508-1 701144X 45744 44810 47507 43075 43075 45745 34367 45720 - 707426X 42449 3-1-4881X 707217-1X 42799-2 47508-1 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 606192 606199 606232 606306 606307 707426X 42449 3-1-4881X 707217-1X 42799-2 47508-1 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 707426X 42449 3-1-4881X 707217-1X 42799-2 47508-1 707425X 40131-1 43075 43075 706847-1X 46995 39256 34367 46426 - 707431X 42449 3-1-4881X 707217-1X 42799-2 47508-1 701144X 45744 44810 47507 43075 43075 45745 34367 45720 - 707426X 42449 3-1-4881X 707217-1X 42799-2 47508-1 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 33 X510-2 Model 60 /248 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 606313 606314 606522 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PKG - Differential & Pinion Shim Seal - Pinion Oil End Yoke/Companion Flange Assy KIT - Carrier Cover Carrier Cover Bolt - Carrier Cover KIT - Diff Brg Adj Shim Gear - Differential (std) Lock - Differential Shaft Seal - Hub (Full Float) Nut - Spindle (Full Float) Nut - Spindle(LH-FF)(Variable) KIT - Unit Brg & Seal (Semi Float) Seal - Inboard Oil Gear - Differential (t/l) Pinion - Differential (t/l) Bolt - Axle Shaft (Full Float) Bolt - Axle Shaft (Semi Float) KIT - RH Rear Axle Shaft KIT - LH Rear Axle Shaft 707426X 8 50637 9 3-1-4881X - 707217-1X 13 42799-2 14 47508-1 20 707425X 24 39232 30 40131-1 33 37 - 706847-1X 41 46995 45 39256 46 34367 48 49 46426 - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PKG - Differential & Pinion Shim Seal - Pinion Oil End Yoke/Companion Flange Assy KIT - Carrier Cover Carrier Cover Bolt - Carrier Cover KIT - Diff Brg Adj Shim Gear - Differential (std) Lock - Differential Shaft Seal - Hub (Full Float) Nut - Spindle (Full Float) Nut - Spindle(LH-FF)(Variable) KIT - Unit Brg & Seal (Semi Float) Seal - Inboard Oil Gear - Differential (t/l) Pinion - Differential (t/l) Bolt - Axle Shaft (Full Float) Bolt - Axle Shaft (Semi Float) KIT - RH Rear Axle Shaft KIT - LH Rear Axle Shaft 707431X 8 50637 9 3-1-4881X - 707217-1X 13 42799-2 14 47508 20 701144X 24 45744 30 44810 33 47507 37 41 45 45745 46 34367 48 45720 49 - 606604 34 707431X 42449 3-1-4881X 707217-1X 42799-2 47508-1 701144X 45744 44810 47507 43075 43075 45745 34367 45720 - 707431X 42449 3-1-4881X 707217-1X 42799-2 47508-1 701144X 45744 44810 47507 45745 34367 45720 - 606601 606602 606603 707426X 50637 3-1-4881X 707217-1X 42799-2 47508 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 707426X 50637 3-1-4881X 707217-1X 42799-2 47508-1 707425X 39232 40131-1 706847-1X 46995 39256 34367 46426 - 606752 606797 606836 606847 707426X 50637 3-1-4881X 707217-1X 42799-2 47508 707425X 39232 40131-1 43075 43075 706847-1X 46995 39256 34367 46426 - 707426X 50637 707217-1X 42799-2 47508-1 707425X 40131-1 706847-1X 46995 55652 55655 55652 42426 - 707426X 50637 3-1-4881X 708190-1 42799-1 47508 707425X 39232 40131-1 43075 43075 706847-1X 46995 39256 34367 46426 - 707426X 50637 3-1-4881X 708190-1 42799-1 47508 707425X 40131-1 43075 43075 706847-1X 46995 39256 55655 46426 - X510-2 Model 70 /267 Rear Axles for E-350 & E-450 35 Model 70 /267 Rear Exploded View 36 X510-2 X510-2 Model 70 /267 Rear Parts Listing ITEM NO. PART NUMBER 1 2 3 4 -(3) -(1) -(2) -(2) 5 5A 6 46176 -(4) -(2) 7 8 9 10 11 12 706045X 42737 -(2) 30275 30271 -(2) -(2) 13 14 15 16 17 18 19 20 21 22 23 24 25 26 -(2) -(2) -(2) -(3) 48632-1 -(2) 701144X -(4) 40638 35080 -(2) 35082 34729 DESCRIPTION Housing - Axle Service Drive Pinion & Gear Kit Inner Pinion Bearing Kit Inner Pinion Adj Shims KIT - Pinion Brg Adj Shim (inc 4, 6, 11, 12, 15) Baffle - Pinion Bearing Spacer - Flat Outer Pinion Adj Shims KIT - Diff & Pinion Adj Shim (inc 4, 6, 13, 16, 22) Outer Pinion Bearing Kit Thrustwasher - Bearing Seal - Pinion Washer - Pinion Nut Nut - Pinion Companion Flange Assembly KIT - Carrier Cover (inc 14, 15, 17) Cover - Carrier Gasket - Carrier Cover Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Cap - Differential Bearing Bolt - Differential Bearing Cap Differential Bearing Kit KIT - Diff Brg Adj Shim Case - Differential (std) Bolt - Drive Gear (qty 12) Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) ITEM NO. PART NUMBER 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 46640 -(2) 42929 47024 -(3) 47507 706179X 706074X -(3) 43075 39697 -(1) -(4) 41610-1 42522 707075X 42 43 44 45 46 47 48 49 50 51 52 -(4) -(4) -(4) 43914 31040 31041 42720 47796 47798 47800 47802 2003918 53 54 55 -(4) -(4) -(4) DESCRIPTION Shaft - Differential (std) Spacer - Diff Bearing Tone Ring (ABS) Lock - Diff Shaft Nut/Bolt - Brake Mounting Seal - Hub Inner Wheel Bearing Kit Outer Wheel Bearing Kit Hub - Wheel Spindle Nut / Wheel Brg.Ret. Gasket Shaft - Axle Flange Drive Case - Differential (p/l,t/l) Bolt - Diff Case (p/l,t/l) Ring - Diff Gear (p/l) KIT - Diff Plate & Disc (p/l) (inc 44, 45, 46) Plate - Differential (p/l) Disc - Diff Dished (p/l) Plate - Differential (p/l) Gear - Differential (p/l) Pinion - Differential (p/l) Shaft - Differential (p/l) Screw - Flange Head Gear - Differential (t/l) Pinion - Differential (t/l) Thrustwasher - Pinion (t/l) Shaft - Differential (t/l) KIT - Diff Plate & Disc (t/l) (inc 55,56,57) Disc - Diff Dished (t/l) Disc - Diff Clutch (t/l) Plate - Diff Pressure (t/l) (1) See "Bill of Material Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately (5) Applications using an Inner Pinion Bearing Slinger, place the inner pinion shims on the outboard side of the bearing. Some applications without a slinger may place the shims on the inboard side of the bearing. 37 X510-2 Model 70 /267 Rear Bill of Material Table Axle Bill of Material Diff. Type Axle Kits Differential Shaft & Joint Assy. Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 707276-1X 707277-1X 707276-1X 707277-1X 707216-1X 707146-1X 707216-1X 707146-1X 707252X 707254X 707252X 707254X 43811-4 43811-4 43811-4 43811-4 43811-7 43811-7 43811-7 43811-7 707483X 707483X 707484X 707484X 706058X 706058X 36113-27 36113-27 36113-28 36113-28 707216-1X 707146-1X 707252X 707254X 43811-4 43811-4 43811-7 43811-7 707276-1X 707277-1X 707276-1X 707277-1X 707216-1X 707146-1X 707216-1X 707146-1X 707252X 707254X 707252X 707254X 43811-4 43811-4 43811-4 43811-4 43811-7 43811-7 43811-7 43811-7 708075-1 708075-1 708075-1 708075-1 708076-1 708076-1 708076-1 708076-1 708077 708077 708077 708077 46930-3 46930-3 46930-3 46930-3 46930-4 46930-4 46930-4 46930-4 707276-1X 707277-1X 707216-1X 707146-1X 707252X 707254X 43811-4 43811-4 43811-7 43811-7 707483X 707483X 707484X 707484X 706058X 706058X 36113-27 36113-27 36113-28 36113-28 708127-1 708127-1 708127-2 708127-2 708075-1 708080-1 708075-1 708080-1 708076-1 708081-1 708076-1 708081-1 708077 708051 708077 708051 46930-3 46930-3 46930-3 46930-3 46930-4 46930-4 46930-4 46930-4 4.10 4.10 708126-1 708126-1 707276-1X 707277-1X 707216-1X 707146-1X 707252X 707254X 43811-4 43811-4 43811-7 43811-7 4.10 4.56 708074-1 708074-2 707483X 707483X 707484X 707484X 706058X 706058X 36113-27 36113-27 36113-28 36113-28 708074-1 708074-1 708074-2 708074-2 708075-1 708080-1 708075-1 708080-1 708076-1 708081-1 708076-1 708081-1 708077 708051 708077 708051 46930-3 46930-3 46930-3 46930-3 46930-4 46930-4 46930-4 46930-4 4.10 4.10 708126-3 708126-3 707276-1X 707277-1X 707216-1X 707146-1X 707252X 707254X 43811-4 43811-4 43811-7 43811-7 4.56 84057-5 708075-1 708076-1 708077 46930-3 46930-4 Ratio Ring Gear & Pinion Kit (7) Case Assy. Kit (8) 1999 E-350 Cutaway SRW or Chassis DRW Option 606026-1 606026-2 606158-1 606158-2 Standard Powr Lok Standard Powr Lok 4.10 4.10 4.10 4.10 707407-1X 707407-1X 707407-1X 707407-1X 1999-2000 1/2 E-350 Chassis - DRW 606145-1 606145-2 Standard Standard 4.10 4.56 707482-1X 707482-2X 1999 1/2 E-350 Cutaway SRW or Chassis DRW Option 606189-1 606189-2 Standard Powr Lok 4.10 4.10 707407-1X 707407-1X 707276-1X 707277-1X 2000 E-350 Cutaway SRW or Chassis DRW Option 606231-1 606231-2 606320-1 606320-2 Standard Powr Lok Standard Powr Lok 4.10 4.10 4.10 4.10 707407-1X 707407-1X 707407-1X 707407-1X 2000 E-450 Super Duty DRW w/ABS 606207-1 606207-3 606207-5 606207-7 Standard Standard Standard Standard 4.10 4.56 4.10 4.56 84055-5 84057-5 84055-5 84057-5 2000 1/2 E-350 Cutaway SRW or Chassis DRW Option 606523-1 606523-2 Standard Powr Lok 4.10 4.10 707407-1X 707407-1X 2000 1/2 E-350 Chassis HD DRW w/ABS 606319-1 606319-2 Standard Standard 4.10 4.56 707482-1X 707482-2X 2001 E-450 Super Duty DRW w/ABS 606606-1 606606-2 606606-3 606606-4 Standard Trac Lok Standard Trac Lok 4.10 4.10 4.56 4.56 2001 E350 Chassis - DRW w/ABS 606605-1 606605-2 Standard Powr Lok 2001 E-350 DSO 606592-1 606592-2 Standard Standard 2002 E-450 Super Duty DRW w/ABS 606540-1 606540-2 606540-3 606540-4 Standard Trac Lok Standard Trac Lok 4.10 4.10 4.56 4.56 2002 E-350 DRW Full Float 606756-1 606756-2 Standard Powr Lok 2002 E-450 DRW 606803-3 Standard (7) (8) 38 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. X510-2 Model 70 /267 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 606026 606145 606189 606158 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Adj Shim Seal - Pinion Slinger - End Yoke Companion Flange Assembly KIT - Carrier Cover Cover - Carrier Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Kit Gear - Differential (std) Spacer - Diff Bearing 3 706861X 707408X 707409X 9 42449 11 45799 14 3-1-4881X - 707105-1X 15 42815-2 17 43181 18 47508 21 707489X 26 43913 30 47560 1 2 3 4 5 6 7 8 9 10 11 12 13 Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Adj Shim Seal - Pinion Slinger - End Yoke Companion Flange Assembly KIT - Carrier Cover Cover - Carrier Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Kit Gear - Differential (std) Spacer - Diff Bearing Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Adj Shim Seal - Pinion Slinger - End Yoke Companion Flange Assembly KIT - Carrier Cover Cover - Carrier Plug - Carrier Cover Bolt - Carrier Cover (qty 10) Differential Bearing Kit Gear - Differential (std) Spacer - Diff Bearing 706861X 707408X 707409X 42449 45799 3-1-4881X 707105-1X 42815-2 43181 47508-1 707489X 43913 47560 706060X 708079 708078 42449 45799 2-1-3001X 708082 47717-3 38637 34822 706070X 35079 48849 706861X 707408X 707409X 42449 45799 3-1-4881X 707105-1X 42815-2 43181 47508 707489X 43913 47560 606320 606523 606540 606592 606605 706861X 707408X 707409X 42449 45799 3-1-4881X 707105-1X 42815-2 43181 47508 707489X 43913 47560 (9) 706060X 708079 708078 50637 45799 2-1-3001X 708082 47717-3 38637 34822 706070X 35079 48849 (9) 706060X 708079 708078 50637 45799 3-1-4881X 708082-1 47717-3 38637 47508 706070X 35079 48849 (9) 706861X 708079 708078 50637 45799 3-1-4881X 707105-1X 42815-2 43181 47508 707489X 43913 47560 (9) 606606 606756 606803 706060X 708079 708078 50637 45799 2-1-3001X 708082 47717-3 38637 34822 706070X 35079 48849 (9) 706861X 708079 708078 50637 45799 3-1-4881X 707105-1X 42815-2 43181 47508 707489X 43913 47560 (9) 706060X 708078 50637 84682 (3) 708082-1 47717-3 38637 47508-1 706070X 35079 44841 (9) 3 706060X 707408X 707485X 9 42449 11 45799 14 3-1-4881X - 707105-1X 15 42815-2 17 43181 18 47508 21 706070X 26 35079 30 48849 (9) 3 9 11 14 15 17 18 21 26 30 606231 706060X 707408X 707409X 42449 45799 3-1-4881X 707105-1X 42815-2 43181 47508 706070X 35079 48849 606319 1 2 3 4 5 6 7 8 9 10 11 12 13 606207 (3) Contact Vehicle Manufacturer (9) For selection thickness on shims, see "Differential Bearing Adjustment Shim Table" on page 49. 39 X510-2 NOTES X510-2 Model 80 /286 Rear Axles for E-350, E-450, F-350, F-450 & F53 Motor Home 80 /286 Rear Exploded View 42 X510-2 X510-2 80 /286 Rear Parts Listing ITEM NO. PART NUMBER 1 2 3 -(3) -(1) -(2) -(2) 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DESCRIPTION Housing - Axle Service Drive Pinion & Gear kit Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim (inc 4, 5, 11, 12) -(2) KIT - Diff & Pinion Shim (inc 4, 5, 10, 11, 20) -(4) Inner Pinion Adj Shims -(4) Outer Pinion Adj Shims 707064X KIT - Outer Pinion Bearing 42430 Thrustwasher - Bearing 46411 Seal - Pinion Seal - Oil -(2) End Yoke or Comp.Flange (inc 10) -(2) Slinger - End Yoke 37104 Washer - Pinion Nut 37082 Nut - Pinion -(2) KIT - Carrier Cover (inc 13, 14, 15) -(2) Cover - Carrier 38637 Plug - Carrier Cover -(2) Bolt - Carrier Cover(qty 10) 38615 RTV Silicone Sealant -(3) Cap - Differential Bearing 48632-1 Bolt - Differential Bearing Cap 706070X Differential Bearing Kit 701133X(9) Diff Outboard Spacer Kit 707364X KIT - Diff Brg Adj Shim 47024 Lock - Differential Shaft -(4) Case - Differential (std) 42433 Bolt - Drive Gear (qty 12) ITEM NO. PART NUMBER DESCRIPTION 25 26 27 28 29 30 31 42413 -(2) 35082 34729 46640 -(2) -(2) -(3) -(3) -(2) -(3) -(2) -(2) -(2) -(1) -(2) 42414 -(4) 47802 -(2) 47800 -(2) 2003919 -(4) -(4) -(4) 41610-1 -(2) - Pinion - Differential (std) Gear - Differential (std) Thrustwasher - Diff Pinion (std) Thrustwasher - Diff Gear (std) Shaft - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cup - Inner Wheel Hub & Rotor Assembly Bearing Cone - Outer Wheel Bearing Cup - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Shaft - Axle Screw & Lockwasher Assy Tone Ring - ABS Only Case - Differential (t/l) Shaft - Differential (t/l) Gear - Differential (t/l) Thrustwasher - Pinion (t/l) Pinion - Differential (t/l) PKG - Disc & Plate (t/l) Disc - Diff Clutch Plate - Diff Pressure Disc - Diff Dished Bolt - Differential Case (t/l) Retainer Ring / O-Ring Nut - Spindle Lockwasher 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 (1) See "Bill of Material Table" on next page (2) See "Variable Parts Table" within this section (3) Contact Vehicle Manufacturer (4) Not Sold Separately (9) 701133X contains bearing preload spacers which can be purchased separately. See Differential Bearing Adjustment Shim Table on page 52 for thickness specifications. The bearing cone spacer (44849) can be purchased separately in kit 701152X. 43 X510-2 80 /286 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Case Assy. Kit (8) Shaft & Joint Assy. Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 1998 1/2-99 1/2 F-350 Chassis DRW Full Float ABS 605924-1 605924-2 605924-3 Standard Trac Lok Trac Lok 3.73 4.10 4.30 708120-5 708120-6 708120-7 707330X 707477X 707477X 707230X 708053 708053 707063X 708051 708051 47847-3 (3) 47847-3 (3) 47847-3 (3) 47847-4 (3) 47847-4 (3) 47847-4 (3) 605942-1 Trac Lok 4.10 708120-6 707477X 708053 708051 47847-1 47847-2 707394X 708097 707394X 708097 707395X — 707395X — 707185X — 707185X — 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 707330X 707477X 707477X 707230X 708053 708053 707063X 708051 708051 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 707330X 707330X 707230X 707230X 707063X 707063X 46930-1 46930-1 46930-2 46930-2 708031 708031 708032 708032 707063X 707063X 46930-1 46930-1 46930-2 46930-2 707394X 707395X 707185X 47852-1 47852-1 1998 1/2-99 1/2 F-450 Chassis-DRW-Full Float 605925-1 Standard 605925-2 Limited Slip 605925-3 Standard 605925-4 Limited Slip 4.88 4.88 5.38 5.38 708120-10 708120-10 708120-11 708120-11 1998 1/2-2000 F-350 Pick-Up DRW-Full Float 605926-1 605926-2 605926-3 Standard Trac Lok Trac Lok 3.73 4.10 4.30 708120-5 708120-6 708120-7 1999 E-350 Super Duty - DRW - Full Float 606144-1 606144-3 Standard Standard 4.10 4.63 707361-12X 707361-5X 1999 1/2 E-450 Super Duty DRW w/ABS 606217-1 606217-2 Standard Standard 4.10 4.63 707361-12X 707361-13X 1999 1/2 F-450 Motor Home DRW-Full Float w/ABS 605944-1 Standard 5.38 708120-11 2000 F-350 Chassis DRW Full Float w/ABS 606224-1 606224-2 606224-3 606224-4 606224-5 606224-6 606224-7 Standard Trac Lok Trac Lok Standard Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-5 708120-6 708120-7 708031 707477X 707477X 708031 708031 707477X 707477X 707395X 708053 708053 707395X 707395X 708053 708053 707063X 708051 708051 707063X 707063X 708051 708051 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 606227-1 606227-2 Trac Lok Trac Lok 4.10 4.10 708120-6 708120-6 707477X 707477X 708053 708053 708051 708051 47847-1 47847-1 47847-2 47847-2 2000 F-350 Pick-up DRW-Full Float w/ABS 606226-1 606226-2 606226-3 606226-4 606226-5 606226-6 606226-7 Standard Trac Lok Trac Lok Standard Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-5 708120-6 708120-7 708031 707477X 707477X 708031 708031 707477X 707477X 707395X 708053 708053 707395X 707395X 708053 708053 707063X 708051 708051 707063X 707063X 708051 708051 47847-1 47847-1 47847-1 47847-1 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 47847-2 47847-2 47847-2 47847-2 606263-1 606263-2 606263-3 Standard Trac Lok Trac Lok 3.73 4.10 4.30 708120-5 708120-6 708120-7 708031 707477X 707477X 708032 708053 708053 707063X 708051 708051 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 (7) (8) 44 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. X510-2 80 /286 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 708031 708031 708031 708031 708032 708032 708032 708032 707063X 707063X 707063X 707063X 46930-1 46930-1 46930-1 46930-1 46930-2 46930-2 46930-2 46930-2 2000 E-450 Super Duty DRW w/ABS 606321-1 606321-2 606321-3 606321-4 Standard Standard Standard Standard 4.10 4.63 4.10 4.63 707361-12X 707361-13X 707361-12X 707361-13X 2000 F-450 Chassis-DRW-Full Float w/ABS 606225-1 606225-2 606225-3 606225-4 606225-5 606225-6 606225-7 606225-8 Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip 4.88 4.88 5.38 5.38 4.88 4.88 5.38 5.38 708120-10 708120-10 708120-11 708120-11 708120-10 708120-10 708120-11 708120-11 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707395X 707395X 707395X 707395X - 707185X 707185X 707185X 707185X - 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47851-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 606610-1 606610-2 606610-3 606610-4 606610-5 606610-6 606610-7 606610-8 606610-9 606610-10 606610-11 606610-12 Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip 4.88 4.88 5.38 5.38 4.88 4.88 5.38 5.38 4.30 4.30 4.30 4.30 708120-10 708120-10 708120-11 708120-11 708120-10 708120-10 708120-11 708120-11 708120-7 708120-7 708120-7 708120-7 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707395X 707395X 707395X 707395X 707395X 707395X - 707185X 707185X 707185X 707185X 707185X 707185X - 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 707394X 707394X 707395X 707395X 707185X 707185X 47852-1 47852-1 47852-1 47852-1 708031 708170 708170 708031 708031 708170 708170 707395X 708053 708053 707395X 707395X 708053 708053 707063X 708232 708232 707063X 707063X 708232 708232 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 708031 707477X 707477X 708032 708053 708053 707063X 708051 708051 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 708170 708170 708053 708053 708232 708232 47847-1 47847-1 47847-2 47847-2 2000 F-450 Motor Home DRW-Full Float w/ABS 606228-1 606228-2 Standard Standard 5.38 5.38 708120-11 708120-11 2000 1/2 F-350 Chassis DRW Full Float w/ABS 606609-1 606609-2 606609-3 606609-4 606609-5 606609-6 606609-7 Standard Trac Lok Trac Lok Standard Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-5 708120-6 708120-7 2000 1/2 F-350 Pick-up DRW-Full Float w/ABS 606310-1 606310-2 606310-3 Standard Trac Lok Trac Lok 3.73 4.10 4.30 708120-5 708120-6 708120-7 2001 F-350 Chassis DRW Full Float w/ABS 606612-1 606612-2 (7) (8) Trac Lok Trac Lok 4.10 4.10 708120-6 708120-6 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 45 X510-2 80 /286 Rear Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 2001 F-350 Pick-up DRW-Full Float w/ABS 606611-1 606611-2 606611-3 Standard Standard Standard 3.73 3.73 3.73 708120-5 708120-5 708120-5 708031 708031 708031 707395X 707395X 707395X 707063X 707063X 707063X 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 606614-1 606614-2 606614-3 606614-4 606614-5 606614-6 Standard Trac Lok Trac Lok Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-6 708120-7 708031 708170 708170 708031 708170 708170 708032 708053 708053 708032 708053 708053 707063X 708232 708232 707063X 708232 708232 47847-1 47847-1 47847-1 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 47847-2 47847-2 47847-2 707394X 707394X 707395X 707395X 707185X 707185X 47852-1 47852-1 47852-1 47852-1 2001 F53 Motor Home - Chassis - Full Float w/ABS 606613-1 606613-2 Standard Standard 5.38 5.38 708120-11 708120-11 2002 F-350 Chassis DRW Full Float w/ABS 606777-1 606777-2 606777-3 606777-4 606777-5 606777-6 606777-7 Standard Trac Lok Trac Lok Standard Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-5 708120-6 708120-7 708031 708170 708170 708031 708031 708170 708170 707395X 708053 708053 707395X 707395X 708053 708053 707063X 708232 708232 707063X 707063X 708232 708232 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 606780-1 606780-2 Trac Lok Trac Lok 4.10 4.10 708120-6 708120-6 708170 708170 708053 708053 708232 708232 47847-1 47847-1 47847-2 47847-2 708031 708170 708170 708031 708170 708170 708032 708053 708053 708032 708053 708053 707063X 708232 708232 707063X 708232 708232 47847-1 47847-1 47847-1 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 47847-2 47847-2 47847-2 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707394X 708097 707395X — 707395X — 707395X — 707395X — 707395X — 707395X — 707185X — 707185X — 707185X — 707185X — 707185X — 707185X — 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 47852-1 707395X — 707185X — 47852-1 47852-1 47852-1 47852-1 2002 F-350 Pick-up DRW-Full Float w/ABS 606781-1 606781-2 606781-3 606781-4 606781-5 606781-6 Standard Trac Lok Trac Lok Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-6 708120-7 2002 F-450 Chassis-DRW-Full Float w/ABS 606778-1 606778-2 606778-3 606778-4 606778-5 606778-6 606778-7 606778-8 606778-9 606778-10 606778-11 606778-12 Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip Standard Limited Slip 4.88 4.88 5.38 5.38 5.38 4.88 5.38 5.38 4.30 4.30 4.30 4.30 708120-10 708120-10 708120-11 708120-11 708120-10 708120-10 708120-11 708120-11 708120-7 708120-7 708120-7 708120-7 2002 F53 Motor Home - Chassis - Full Float w/ABS 606779-1 606779-2 Standard Limited Slip (7) (8) 46 5.38 4.88 708120-11 708120-10 707394X 708097 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 80 /286 Rear X510-2 Bill of Material Table Axle Bill of Material Diff. Type Ratio Ring Gear & Pinion Kit (7) Axle Kits Differential Shaft & Joint Assy. Case Assy. Kit (8) Case Kit Inner Parts Kit Right Hand Shaft Assy. Left Hand Shaft Assy. 2002 1/2 F-350 Chassis DRW Full Float w/ABS 606773-1 606773-2 606773-3 606773-4 606773-5 606773-6 606773-7 Standard Trac Lok Trac Lok Standard Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-5 708120-6 708120-7 708031 708170 708170 708031 708031 708170 708170 707395X 708053 708053 707395X 707395X 708053 708053 707063X 708232 708232 707063X 707063X 708232 708232 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-3 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 47847-4 606774-1 606774-2 Trac Lok Trac Lok 4.10 4.10 708120-6 708120-6 708170 708170 708053 708053 708232 708232 47847-1 47847-1 47847-2 47847-2 708031 708170 708170 708031 708170 708170 708032 708053 708053 708032 708053 708053 707063X 708232 708232 707063X 708232 708232 47847-1 47847-1 47847-1 47847-1 47847-1 47847-1 47847-2 47847-2 47847-2 47847-2 47847-2 47847-2 2002 1/2 F-350 Pick-up DRW-Full Float w/ABS 606775-1 606775-2 606775-3 606775-4 606775-5 606775-6 (7) (8) Standard Trac Lok Trac Lok Standard Trac Lok Trac Lok 3.73 4.10 4.30 3.73 4.10 4.30 708120-5 708120-6 708120-7 708120-5 708120-6 708120-7 See Ring Gear & Pinion Kits in XGI Catalog for ratio & tooth combinations. See Differential Case Assy Kits in XGI Catalog for spline data & ratios. 47 X510-2 80 /286 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 605924 605925 605926 605942 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48 Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Shim Seal - Oil End Yoke or Comp.Flange (inc 10) Slinger - End Yoke KIT - Carrier Cover Cover - Carrier Bolt - Carrier Cover(qty 10) Gear - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cone - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Screw & Lockwasher Assy Gear - Differential (t/l) Pinion - Differential (t/l) Retainer Ring / O-Ring Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Shim Seal - Oil End Yoke or Comp.Flange (inc 10) Slinger - End Yoke KIT - Carrier Cover Cover - Carrier Bolt - Carrier Cover(qty 10) Gear - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cone - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Screw & Lockwasher Assy Gear - Differential (t/l) Pinion - Differential (t/l) Retainer Ring / O-Ring 605944 3 707447X 707447X 707447X 707447X 707480X 707480X 707480X 707480X 707481X 707481X 707481X 707481X 51180 51180 51180 51180 9 3-4-11281-1X 3-4-11281-1X 3-4-11281-1X 3-4-11281-1X 10 231872 231872 231872 231872 707479X 707478X 707479X 707478X 13 47717-1 47843 47717-1 47843 15 34822 47508 34822 34822 26 42411 43652 42411 43652 30 47507 47860 47507 47860 31 565906 566071 565906 566071 33 565911 550348 565911 550348-1 34 43075 47858 43075 47858 43075 47858 43075 47858 35 37 45816 45816 45816 45816 41 47796 47796 43 47798 47798 48 47893 47893 47857 3 9 10 13 15 26 30 31 33 34 35 37 41 43 48 606144 606217 707065X 707066X 707365X 76809X 42432 707231X 42434 34822 42411 47507 565906 565911 43075 43075 39697 45720 - 606224 606225 606226 606227 606228 606263 707447X 707480X 707481X 51180 84061 51182 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 47796 47798 47893 707447X 707480X 707481X 51180 84062 51182 707478X 47843 47508 43652 47860 566071 550378 47858 47858 45816 47857 707447X 707480X 707481X 51180 84061 51182 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 47796 47798 47893 707447X 707480X 707481X 51180 84062 51182 707478X 47843 47508 43652 47860 566071 550348 47858 47858 45816 47857 707447X 707480X 707481X 51180 3-4-11081-1X 231872 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 47796 47798 47893 X510-2 80 /286 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 606310 606321 606609 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Shim Seal - Oil End Yoke or Comp.Flange (inc 10) Slinger - End Yoke KIT - Carrier Cover Cover - Carrier Bolt - Carrier Cover(qty 10) Gear - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cone - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Screw & Lockwasher Assy Gear - Differential (t/l) Pinion - Differential (t/l) Retainer Ring / O-Ring Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Shim Seal - Oil End Yoke or Comp.Flange (inc 10) Slinger - End Yoke KIT - Carrier Cover Cover - Carrier Bolt - Carrier Cover(qty 10) Gear - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cone - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Screw & Lockwasher Assy Gear - Differential (t/l) Pinion - Differential (t/l) Retainer Ring / O-Ring 3 9 10 13 15 26 30 31 33 34 35 37 41 43 48 3 9 10 13 15 26 30 31 33 34 35 37 41 43 48 606610 606611 707447X 707480X 707481X 51180 84061 51182 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 47796 47798 47893 707065X 707066X 707365X 76809X 42432 707231X 42434 34822 42411 47507 565906 565911 43075 43075 39697 45720 - 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 52139 52141 47893 707447X 707480X 707481X 51180 84829 84406 708121 51420 47508 43652 47860 566071 550348 47858 47858 45816 47857 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 47893 606612 606613 606614 606773 606774 606775 606777 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 47507 565906 565911 43075 43075 45816 52139 52141 47893 707447X 707480X 707481X 51180 84829 84406 708121 51420 47508 43652 47860 566071 550348 47858 47858 45816 47857 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 52139 52141 47893 707447X 707480X 707481X 51180 84794 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 52139 52141 47893 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 52139 52141 47893 49 80 /286 Rear Variable Parts Listing Kits & Parts - Use With All Applications Bills of Material 606778 606780 606779 606781 Description & Item Number (Refer to "Exploded View" at the front of this section) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 50 Inner Pinion Bearing Kit KIT - Pinion Brg Adj Shim KIT - Diff & Pinion Shim Seal - Oil End Yoke or Comp.Flange (inc 10) Slinger - End Yoke KIT - Carrier Cover Cover - Carrier Bolt - Carrier Cover(qty 10) Gear - Differential (std) Seal - Oil (Inner Wheel) Bearing Cone - Inner Wheel Bearing Cone - Outer Wheel Retainer - Wheel Bearing (RH) Retainer - Wheel Bearing (LH) Gasket Screw & Lockwasher Assy Gear - Differential (t/l) Pinion - Differential (t/l) Retainer Ring / O-Ring 3 9 10 13 15 26 30 31 33 34 35 37 41 43 48 707447X 707480X 707481X 51180 84829 84406 708121 51420 47508 43652 47860 566071 550348 47858 47858 45816 47857 707447X 707480X 707481X 51180 84827 84406 707479X 47717-1 34822 42411 47507 565906 565911 43075 43075 45816 52139 52141 47893 X510-2 X510-2 Ford 28IFS Front Optional Camber/Caster Bushing Chart (round) CASTER Right Side Left Side Amount of Camber Correction 0° 00' none none 0 00' 0° 00' none none 1 00' 1° 00' positive do not use 1 00' Amount of Caster Correction (1) Arrow out CAMBER Right Side Left Side Part Number Color none none 40218 none positive (1) positive (1) negative (2) negative (2) positive (1) negative (2) do not use 42981 43182 (2) Arrow in Ford 28IFS and 35IFS Front Optional Camber/Caster Bushing Chart (hexagonal) Amount of Caster Correction 0° 00' Right Side Left Side Part Number Color none Amount of Camber Correction 0 00' none 43918 Black 0° 00' none none 0 30' 43592 Green 0° 00' none none 1 00' 43919 Red 0° 00' none none 1 30' 43920 Blue No Arrows Ford 44IFS and 50IFS Front Optional Camber/Caster Bushing Chart CASTER Right Side Left Side none none Amount of Camber Correction 0 30' 0° 00' none none 0° 00' none none Amount of Caster Correction 0° 00' CAMBER Right Side Left Side Part Number Color none none 42229 none 1 00' none none 43149 Red 1 30' none positive (1) negative (2) positive (1) negative (2) none positive (1) negative (2) positive (1) negative (2) 43579 Blue 46580 Black 46579 Yellow 0° 30' 0 54' 0° 30' 1 24' (1) Arrow out (2) Arrow in Ford 50 and 60 Front Optional Camber/Caster Bushing Chart Amount of Caster Correction 0° 00' Right Side none 0° 30' positive 0° 30' negative Left Side Part Number Color none Amount of Camber Correction 0 00' 44507 Black negative 0 00' 44508 Red positive 0 00' 44509 Blue 0° 45' positive none 0 00' 44510 Green 0° 45' negative positive 0 00' 44511 Yellow 0° 00' positive negative 0 30' 50421 Pink 0° 30' negative positive 0 30' 50422 Orange No Arrows Notes: The camber can be used for both positive and nevative applications, unless otherwise noted. For negative camber, point the arrow on the camber adjuster inboard. OPT is for optional bushing. 51 X510-2 DIFFERENTIAL BEARING ADJUSTMENT SHIMS Model 80 Rear Model 60 Rear & 70 Rear Part Number Nominal Manufacturing Limits Part Number Nominal Manufacturing Limits 47560 MM Inch MM Inch 44848 MM Inch MM 47560-241 47560-254 47560-267 47560-279 47560-292 47560-305 47560-318 47560-330 47560-343 47560-356 47560-368 47560-381 47560-394 47560-406 47560-419 47560-432 47560-445 47560-457 44848-1 44848-2 44848-3 44848-4 2.41 2.54 2.67 2.79 2.92 3.05 3.18 3.30 3.43 3.56 3.68 3.81 3.94 4.06 4.19 4.32 4.45 4.57 4.61 4.65 4.69 4.72 0.095 0.100 0.105 0.110 0.115 0.120 0.125 0.130 0.135 0.140 0.145 0.150 0.155 0.160 0.165 0.170 0.175 0.180 0.181 0.183 0.185 0.186 2.400/2.423 2.527/2.550 2.654/2.677 2.791/2.804 2.908/2.931 3.035/3.058 3.162/3.185 3.289/3.312 3.416/3.439 3.543/3.566 3.670/3.693 3.797/3.820 3.924/3.947 4.051/4.074 4.178/4.201 4.305/4.328 4.432/4.455 4.559/4.582 4.623/4.597 4.661/4.636 4.699/4.674 4.737/4.712 0.0945/0.0954 0.0995/0.1004 0.1045/0.1054 0.1095/0.1104 0.1145/0.1154 0.1195/0.1204 0.1245/0.1254 0.1295/0.1304 0.1345/0.1354 0.1395/0.1404 0.1445/0.1454 0.1495/0.1504 0.1545/0.1554 0.1595/0.1604 0.1645/0.1654 0.1695/0.1704 0.1745/0.1754 0.1795/0.1804 0.1820/0.1810 0.1835/0.1825 0.1850/0.1840 0.1865/0.1855 44848-5 44848-6 44848-7 44848-8 44848-9 44848-10 44848-11 44848-12 44848-13 44848-14 44848-15 44848-16* 44848-17 44848-18* 44848-20* 44848-21 44848-22* 44848-23 44848-24* 44848-25 44848-26* 44848-27 44848-28* 44848-29 44848-30* 44848-31 44848-32* 44848-33 44848-34* 44848-35 44848-36* 44848-37 44848-38* 44848-39 44848-40* 44848-41 4.76 4.80 4.84 4.88 4.91 4.95 4.99 5.03 5.07 5.11 5.14 5.18 5.22 5.26 5.33 5.37 5.41 5.45 5.41 5.57 5.51 5.67 5.61 5.67 5.71 5.77 5.71 5.87 5.81 5.97 5.91 5.97 6.01 6.01 6.11 6.13 0.188 0.189 0.191 0.192 0.194 0.195 0.197 0.198 0.200 0.201 0.203 0.204 0.205 0.207 0.210 0.211 0.213 0.215 0.216 0.218 0.219 0.221 0.222 0.224 0.225 0.227 0.228 0.230 0.231 0.233 0.234 0.235 0.237 0.238 0.240 0.241 4.775/4.750 4.813/4.788 4.851/4.826 4.890/4.864 4.928/4.902 4.966/4.940 5.004/4.978 5.042/5.017 5.085/5.055 5.118/5.093 5.156/5.131 5.494/5.169 5.232/5.207 5.271/5.245 5.347/5.321 5.385/5.359 5.423/5.398 5.461/5.436 5.499/5.474 5.537/5.512 5.575/5.550 5.613/5.588 5.652/5.626 5.690/5.664 5.728/5.702 5.766/5.740 5.804/5.779 5.842/5.817 5.880/5.855 5.918/5.893 5.956/5.931 5.994/5.969 6.033/6.007 6.071/6.045 6.109/6.083 6.147/6.121 Model 70 Rear Part Number Nominal 48849 MM Inch 48849-648 48849-635 48849-622 48849-610 48849-597 48849-584 48849-572 48849-559 48849-546 48849-533 48849-521 48849-508 48849-495 48849-483 48849-470 48849-457 6.48 6.35 6.22 6.10 5.97 5.84 5.72 5.59 5.46 5.33 5.21 5.08 4.95 4.83 4.70 4.57 0.255 0.250 0.245 0.240 0.235 0.230 0.225 0.220 0.215 0.210 0.205 0.200 0.195 0.190 0.185 0.180 52 Manufacturing Limits MM 6.464/6.487 6.237/6.360 6.210/6.233 6.083/6.106 5.956/5.979 5.829/5.852 5.702/5.725 5.575/5.598 5.448/5.471 5.321/5.344 5.194/5.217 5.067/5.090 4.940/4.963 4.813/4.836 4.686/4.709 4.559/4.582 Inch 0.2545/0.2554 0.2495/0.2504 0.2445/0.2454 0.2395/0.2404 0.2345/0.2354 0.2295/0.2304 0.2245/0.2254 0.2195/0.2204 0.2145/0.2154 0.2095/0.2104 0.2045/0.2054 0.1995/0.2004 0.1945/0.1954 0.1895/0.1904 0.1845/0.1854 0.1795/0.1804 * Included in Kit 701133X Inch 0.1880/0.1870 0.1895/0.1885 0.1850/0.1900 0.1910/0.1915 0.1940/0.1930 0.1955/0.1945 0.1970/0.1960 0.1985/0.1975 0.2000/0.1990 0.2015/0.2005 0.2030/0.2020 0.2045/0.2035 0.2006/0.2050 0.2075/0.2065 0.2105/0.2095 0.2120/0.2110 0.2135/0.2125 0.2150/0.2140 0.2165/0.2155 0.2180/0.1170 0.2195/0.2185 0.2210/0.1200 0.2225/0.2215 0.2240/0.1230 0.2255/0.2245 0.2270/0.1260 0.2285/0.2275 0.2300/0.1290 0.2315/0.2305 0.2330/0.1320 0.2345/0.2335 0.2360/0.1350 0.2375/0.2365 0.2395/0.2385 0.2405/0.2395 0.2420/0.2410 Dana Corporation Heavy Vehicle Technologies & Systems Service PO Box 321 Toledo, Ohio 43697-0321 1-800-SAY-DANA (729-3262) Dana Corporation Heavy Vehicle Technologies & Systems Service - Canada 5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) 563-4991 www.spicerparts.com X510-2 12/07 Printed in U.S.A Copyright Dana Corporation, 2007. 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