Official Software
Get notified when we add a new FordCrown Manual

We cover 60 Ford vehicles, were you looking for one of these?

Ford - Ranger - Workshop Manual - 1983 - 2011
Ford Focus Workshop Manual (L4-2.0L (2009))
Ford - Escape - Workshop Manual - 2010 - 2010
Ford - Fiesta - Workshop Manual - 2007 - 2007
Ford Edge 06 07 08 09 2010 Service Repair Manual
Ford Explorer Sport Trac 4wd Workshop Manual (V6-245 4.0L SOHC VIN K SFI (2001))
Ford Fusion Fwd Workshop Manual (L4-2.3L (2008))
Ford - Figo - Workshop Manual - 2010 - 2010
Ford Focus Workshop Manual (L4-2.0L VIN N (2006))
Ford Ranger Service Repair Manual PDF
Ford - Mustang - Parts Catalogue - 1964 - 1973
2001-2006 Ford Escape Repair Manual
Ford - F 150 - Workshop Manual - (2008)
Ford Mondeo 2007.5 02.2007 Workshop Manual ((02.2007-))
Ford - KA - Workshop Manual - 1996 - 2008
Ford Focus 2002 Wiring Diagram PDF
Ford Transit 2000.5 01.2000-05.2006 Workshop Manual ((01.2000-05.2006))
Ford Transit Connect Workshop Manual (L4-2.0L (2010))
Ford Explorer 4wd Workshop Manual (V8-4.6L SOHC VIN W (2004))
Ford Ranger 2wd Workshop Manual (L4-153 2.5L SOHC VIN C SFI (1998))
Ford Expedition 4wd Workshop Manual (V8-5.4L SOHC VIN 5 (2005))
Ford Flex Awd Workshop Manual (V6-3.5L (2009))
Ford Freestyle Awd Workshop Manual (V6-3.0L VIN 1 (2005))
Ford - Taurus - Workshop Manual - 2002 - 2002
Ford - Focus ST - Workshop Manual - 2010 - 2011
Ford Mustang Workshop Manual (V6-4.0L VIN N (2006))
Ford Explorer 4wd Workshop Manual (V6-245 4.0L SOHC VIN K SFI (2001))
Ford - Escape - Workshop Manual - 2009 - 2009
Ford Escort Zx2 Workshop Manual (L4-2.0L DOHC VIN 3 (2000))
Ford Fusion Fwd Workshop Manual (V6-3.0L (2009))
Ford Explorer Sport Trac 2wd Workshop Manual (V6-4.0L VIN E (2002))
Ford Ranger 4wd Workshop Manual (V6-4.0L VIN E (2001))
Ford Ranger 2wd Workshop Manual (L4-2.3L VIN D (2001))
Ford Thunderbird Workshop Manual (V6-232 3.8L SC (1989))
Ford Mondeo 2001 10.2000-02.2007 Workshop Manual ((10.2000-02.2007))
Ford Taurus Workshop Manual (V6-3.0L VIN U (2000))
Ford Edge Fwd Workshop Manual (V6-3.5L (2007))
Ford - Ranger Pick-ups - Owners Manual - 1993 - 2005
Ford Freestar Workshop Manual (V6-4.2L VIN 2 (2004))
2001 Ford Ranger Service & Repair Manual
Ford - Focus - Workshop Manual - (2004)
Ford - Ranger - Workshop Manual - (2015)
Ford Mustang Workshop Manual (V8-4.6L SOHC VIN X (2003))
Ford Fusion Fwd Workshop Manual (L4-2.5L Hybrid (2010))
Ford Explorer 4wd Workshop Manual (V6-4.0L VIN E (1999))
Ford - Focus - Owners Manual - 2007 - 2012
Ford Focus Workshop Manual (L4-2.0L DOHC VIN 3 (2002))
Ford Fusion Fwd Workshop Manual (V6-3.5L (2010))
Ford - Ranger Courier - Workshop Manual - 1999 - 1906
Ford Mustang Workshop Manual (V6-3.9L VIN 6 (2004))
Ford Ranger 2wd Workshop Manual (V6-3.0L VIN U (1998))
Ford Escape 4wd Workshop Manual (L4-2.3L VIN H Hybrid (2005))
Ford Expedition 2wd Workshop Manual (V8-281 4.6L SOHC (1998))
Ford - F 250 - Workshop Manual - 1980 - 1997
Ford Windstar Workshop Manual (V6-3.8L VIN 4 (1997))
Ford Bronco Workshop Manual (V8-351 5.8L VIN G 2-bbl (1982))
Ford Taurus Workshop Manual (V6-3.0L DOHC VIN S (2000))
Ford - F 150 - Workshop Manual - 1992 - 1997
Ford - Explorer - Workshop Manual - 2000 - 2000
Ford Thunderbird Workshop Manual (V8-281 4.6L SOHC (1994))
Summary of Content
Page #1 TELORVEK EFI 2007 - 2011 Crown Vic Sequential Fuel Injection System CV-07 WIRING INSTRUCTIONS Thank you for purchasing the absolute finest of wiring kits for the Ford Motor Co. 4.6 2 valve modular engine. This harness works on the 2007 through 2011 Ford Crown Vic fuel injected engine. We have taken considerable time to work out the circuitry so that you, the customer will understand at least some of what this is all about. We ask that you follow our instructions closely. These engines originally used a “returnless” fuel system. The ECM maintained a fuel pump that was equipped to operate at variable speeds. A fuel pump driver module and a fuel rail pressure transducer worked with the ECM to control this special factory fuel pump that was designed to run at variable voltages and thus variable speeds. That is how fuel pressure was controlled in these factory vehicles. If you plan to use an aftermarket fuel pump, you will need to install a fuel pressure regulator between the pump and the fuel rail and run a return line from that fuel pressure regulator back to the fuel tank. You will still need to use the fuel rail pressure transducer and the fuel pump driver module. Proper adjustments will need to be made in your ECM program to facilitate the use of an aftermarket fuel pump. Please call if you have questions. These engines require 32-33 PSI at idle and 41-42 PSI at WOT. We recommend that the fuel pump be mounted in the fuel tank. Custom installations are available from Tanks Inc. (320-5586882) and Rock Valley (800-344-1934). NOTE: FORD diagnostic procedures are very detailed, lengthy and impossible to cover in this set of instructions. Purchasing the FORD ENGINE/ EMISSIONS DIAGNOSIS shop manual will help you learn about the engine you installed and guide you through the correct diagnostic procedures Ford recommends. This book is available through your local Ford dealer or Helm Inc. Helm is the distributor for the shop manuals for General Motors and Ford Motor Company. Helm can be contacted at 800-782-4356 or on their web site www.helminc.com IMPORTANT: THE FACTORY 4R70W / 4R75W TRANSMISSION MUST BE RETAINED FOR THESE APPLICATIONS. THE ECM WILL EXPECT TO SEE THE TRANSMISSION OR PROBLEMS WILL RESULT. IF YOU HAVE QUESTIONS, PLEASE CALL. Page #2 ***Note*** The ECM for this engine must be reprogrammed to have the PATS anti-theft removed, along with other necessary changes. This was explained to you at the time of order. If you have not had the ECM reprogrammed or have any questions please call us at 610-485-1981. WARNING! After the kit installation is complete and it is necessary to diagnose a starting or drive ability problem, follow the procedures recommended in the shop manual. All voltage tests must be preformed using a HIGH impedance, digital voltmeter. DO NOT use a test light on this system! DAMAGE WILL BE DONE to the engine computer if a test light is used on this system. STARTING INSTALLATION Since there are so m any individual circuits to com plete, we recom m end that you connect them in the order that we prescribe. Disconnect the battery before starting and do not reconnect until instructed. There will be m any connections to the TELORVEK panel so plan the location of the panel in an area with room to work. W e suggest m ounting the panel in an assessable location, in the trunk, under the seat or under the dash are good. In order to allow for the proper spacing between the com puter and the Telorvek panel, plug the connector into the com puter (ECM) and m ount the panel and com puter. For safety, disconnect the ECM connector until finished the installation. A poor installation will result in a poor running car. The number referred to from this point on will be the location on one of the term inal blocks located on the TELORVEK panel. After all wires are connected to the engine, wire tie them together or use 3/4 inch Zip loom to protect them . This can be done before any connections are m ade to the panel. Since all wires are m arked, running the entire group to the panel at one tim e is fine. Som e term inals on the panel m ay not be used! Important! W e have supplied three sizes of term inals for your use on the panels itself. The Yellow is for 10-12 gauge wire, Blue for 14-16 gauge wire and red for 18 gauge wire. Each individual bag instructions will be m arked as to which term inal to use. L NOTE 7 You will be moving around to different terminals on the TELORVEK panel to make connections. For this reason extra care is needed when making all connections to the panel. Bag #60 MASS AIR FLOW SENSOR (includes IAT): Attach the connector to the M.A.F sensor located in the air intake tube between the intake m anifold and air cleaner. Using a blue term inal run the Red wire (MAF 6->23) to #23. Now using the red term inals run the Black (MAF 5->24) to #24, Tan (MAF 4->2) to #2, Lt Blue (MAF 3->1) to #1, Dk Green (MAF 1->3) to #3 and Gray (MAF 2->32) to #32. Bag #62 THROTTLE POSITION SENSOR (TPS): Plug into the sensor located in the front of the engine on the throttle body and run the wires back to the panel. Using the red term inals run the Yellow (TPS 1->4) to #4, Red (TPS 2->5) to #5, Lt Green (TPS 3->6) to #6 and W hite (TPS 4->7) to #7. Bag #63 ELECTRONIC THROTTLE CONTROL MOTOR: Plug the connector into the ETC Motor located in the front of the engine on the throttle body and run the wires to the Telorvek Panel and using the red term inals connect the Orange wire (ETC MOTOR 1->59) to #59 and the Dk Blue wire (ETC MOTOR 2->60) to #60. Page #3 Bag #64C EGR SENSOR: This wiring is not included if it has been elim inated from the ECM program m ing. Plug in the connector into the sensor and run the wires back to the panel. Using the red term inals, connect the Brown wire (EGR 1->8) to #8, the W hite wire (EGR 2->108) to #108, the Lt BLue wire (EGR 3->9) to #9, the Red wire (EGR 4->22) to #22, the Lt Green wire (EGR 5->10) to #10 and the Gray wire (EGR 6->31) to #31. Bag #65C KNOCK SENSORS (1): The knock sensor is located under the intake, screwed into the block. Plug the connector into the sensor and run the wires back to the panel. Using the red term inals, connect the Red (RT KNOCK ->13) to #13 and Yellow wire (RT KNOCK->12) to #12. Bag #66 CYLINDER HEAD TEMPERATURE SENSOR: This sensor is located in rear of the passenger side cylinder head under the intake. It is reachable without rem oving the intake. Plug in the connector and run the wires back to the panel. Using the red term inals, connect the Grey wire (CHT 3->34) to #34 and the Yellow wire (CHT 2120) to #120. Bag #67 CANISTER PURGE AND CANISTER VENT SENSORS: This wiring is not included if it has been elim inated from the ECM program m ing. Plug in the connector into each sensor and run the wires back to the panel. Using the red term inals, connect the Red wire (CAN VENT->102) to #102, the Purple wire (CAN VENT->93) to #93, the light green wire (CAN PURGE->92) to #92 and the Red wire (CAN PURGE->102) to #102. Bag #68 OXYGEN SENSOR (4): Ford now uses four heated O2 sensors. This area of the vehicle is hot so keep the wires away from the exhaust. Four sensors are required per engine. Install the left and right front O2 sensors in each exhaust manifold or in the header collector as close to the block as possible. The left and right rear O2 sensors mount behind the catalytic converters in each exhaust pipe. These sensors m onitor the status of the converters and W ILL set a trouble code if a faulty converter is detected or a converter is not used at all (UNLESS YOU HAVE HAD YOUR COM PUTER REPROGRAM M ED). NOTE: The O2 sensors do not send a signal to the ECM until they reach 600 degrees. Mounting them in header collectors m ay take longer for them to heat up causing the ECM to stay in OPEN LOOP longer than norm al. If you m ust install an adapter, use part # OS30. LEFT FRONT O2: The four gang connector with the Red, Dk Blue, Yellow and Gray wires running from it plugs into the left front oxygen sensor. RIGHT FRONT O2: The four gang connector with the Red, Lt Blue, W hite and Gray wires running from it plugs into the right front oxygen sensor. LEFT REAR O2: The four gang connector with the Red, Lt Green, W hite and Gray wires running from it plugs into the left rear oxygen sensor. RIGHT REAR O2: The four gang connector with the Red, Purple, Tan and Gray wires running from it plugs into the right rear oxygen sensor. Run all the wires back to the panel and using the blue term inals connect the Red wires (LEFT FRT O2->22) to #22, (RIGHT FRT O2->21) to #21, Red wires (RIGHT RR O2->101) & (LEFT RR O2->101) to #101. The Gray wires (LEFT FRT O2->34) to #34, (LEFT RR O2->38) to #38, (RIGHT FRT O2->35) to #35 & (RIGHT RR O2->38) to #38. Now using the red term inals connect the Dk Blue (LEFT FRT O2->16) to #16, Yellow (LEFT FRT O2->15) to #15, Lt Blue (RIGHT FRT O2->18) to #18, W hite (RIGHT FRT O2->17) to #17, Purple (RIGHT RR O2->105) to #105, Tan (RIGHT RR O2->106) to #106, Lt Green (LEFT RR O2->103) to #103 and the white (LEFT RR O2->104) to #104. Bag #70 IGNITION COIL: This 4.6 engine has eight coil packs, one for each spark plug. The coil packs are located above each cylinder. Locate the right coil connector with the Red and Lt Green wires and connect it to cylinder num ber (1) coil one (front passenger side). Now plug in the rest of the coil connectors (coils 2, 3, 4) in that half of the harness. In the left coil harness locate the coil connector with the Red and Yellow wires and connect it to coil num ber (5) (front driver side). Plug in the rest of the coil connectors (coils 6, 7, 8) and run all the wires from both haves of the harness to the Telorvek Panel. Page #4 Using the blue term inals connect the Red wires (IGN COIL 1->49) and (IGN COIL 5->49) to #49. Now connect the rem aining eight wires as follows using the red term inals, Lt Green (IGN COIL 1->41) to #41, Pink (IGN COIL 2->42) to #42, W hite (IGN COIL 3->43) to #43, Dk Green (IGN COIL 4->44) to #44, Yellow (IGN COIL 5->45) to #45, Orange (IGN COIL 6->46) to #46, Lt Blue (IGN COIL 7->47) to #47 and Dk Blue (IGN COIL 8->48) to #48. WARNING !!! The distributorless ignition system (DIS) on this engine is a high energy system operating in a dangerous voltage range which could prove to be fatal if exposed terminals or live parts are contacted. Use extreme caution when working on the vehicle with the ignition on or the engine running. TACH: W ith these coil on plug m otors Ford has the ECM providing the tach signal to the dash cluster. This tach signal is delivered m ultiplexed with other data that only the original dash instrum ents can read. For this reason, if you are using a tachom eter, you will need to acquire a tach m odule or driver. Most gauge m anufacturers have such units as this is a com m on problem that every 1999 and newer Mustang owner encounters when attem pting to install an afterm arket tach. If you are using an Autom eter Tach Adapter (part num ber 9117) or sim ilar, see illustration 1 at the end of these instructions for how to wire. Please consult your gauge m anufacturer or give us a call to solve this issue or help wire up a tach m odule/driver 610-485-1981. Bag #71 INJECTORS: The injector wiring is m ade up in two harnesses, one for the left bank of injectors and one for the right bank. Locate the right injector connector with the Red and Lt Green wires and connect it to cylinder num ber (1) (passenger front) injector one. Now plug in the rest of the injector connectors (injectors 2, 3, 4) in that half of the harness. In the left injector harness locate the injector connector with the Red and Yellow wires and connect it to injector num ber (5) (driver side front). Plug in the rest of the injector connectors (injectors 6, 7, 8) and run all the wires from both haves of the harness to the Telorvek Panel. Using the blue term inals connect the Red wires (INJ 1->69) and (INJ 5->69) to #69. Now connect the rem aining eight wires as follows using the red term inals, Lt Green (INJ 1->61) to #61, Pink (INJ 2->62) to #62, W hite (INJ 3->63) to #63, Dk Green (INJ 4->64) to #64, Yellow (INJ 5->65) to #65, Orange (INJ 6->66) to #66, Lt Blue (INJ 7->67) to #67 and Dk Blue (INJ 8->68) to #68. Bag #73 ACCELERATOR PEDAL POSITION SENSOR: As this is a drive by wire engine, you will need to use the original style gas pedal with the corresponding sensor that m easures com m anded throttle. Once you have located and m ounted your accelerator pedal assem bly, connect the plug to the sensor run the wires to the panel. Connect them using the red term inals, Grey wire (APP SENSOR 1->52) to #52, Brown wire (APP SENSOR 2->53) to #53, Grey wire (APP SENSOR 3->54) to #54, W hite wire (APP SENSOR 5->55) to #55, the Red wire (APP SENSOR 6->56) to #56, the Tan wire (APP SENSOR 7->57) to #57 and the Yellow wire (APP SENSOR 8->58) to #58. Bag #74C CAMSHAFT POSITION SENSOR: This engine uses one cam position sensor. Carefully uncoil the harness and plug it into the cam position sensor located on the front of the tim ing cover on the engine. Run the wires to the Telorvek panel. Rem ove the tape and shielding m aterial back only as far as it is necessary for the length of the wire to be cut and allowing enough wire to m ake the connections on the panel. In the shielded harness there is solid strand wires with no insulation. At the panel, run the solid strand together and install in a blue term inal and connect it to #26. After the connection is m ade wrap the exposed wire from the shielded harness to #26 with electrical tape. Connect the rem aining wires as follows: Dk Blue (CAM POS SEN 1->39) to #39 and the Grey (CAM POS SEN 1->33) to #33. Bag #75 CRANK POSITION SENSOR (CPS): requires the wires to be shielded from any electrical interference. Carefully uncoil the harness and plug it into the CPS located on the right front of the engine down by the balancer. Run the wires to the Telorvek panel. Rem ove the tape and shielding m aterial back only as far as it is necessary for the length of the wire to be cut and allowing enough wire to m ake the connections on the panel. In the shielded harness there is a solid strand wire with no insulation, install a blue term inal on it and connect it to #26. After the connection is m ade wrap the exposed wire from the shielded harness to #26 with electrical tape. Connect the rem aining two wires as follows: Black wire (CPS->73) to #73 and the Gray wire (CPS->74) to #74. Page #5 4R70W/75E Electronic Controlled Overdrive Transmission Wiring (Bags #76C and #77) Bag #76C 2007-2009 4R70/75W TRANSMISSION CONNECTIONS: The 4R70W transm ission is a electronically controlled autom atic transm ission. Plug the connector into the transm ission located on the passenger size case and run the wires to the Telorvek panel. Using the red term inals, connect the Gray (TRANS 2->37) to #37, Orange wire (TRANS 5->80) to #80, Red (TRANS 4->50) to #50, Purple (TRANS 3->85) to #85, Yellow (TRANS 6->84) to #84, Dk Blue (TRANS 8->86) to #86 and the Brown wire (TRANS 7->87) to #87. Bag #76E 2010-2011 4R75E TRANSMISSION CONNECTIONS: The 4R75E transm ission is a electronically controlled autom atic transm ission. Plug the connector into the transm ission located on the passenger size case and run the wires to the Telorvek panel. Using the red term inals, connect the Gray (TRANS 3->37) to #37, Orange wire (TRANS 8->80) to #80, Red (TRANS 1->50) to #50, Purple (TRANS 2->85) to #85, Yellow (TRANS 7->84) to #84, Dk Blue (TRANS 5->86) to #86 and the Brown wire (TRANS 6->87) to #87. Bag #77 DIGITAL TRANSMISSION RANGE SELECTOR : This switch is located on the left hand side of the transm ission. The DTR controls neutral safety, back-up and lever position functions. W e have included wires in the MLPS connector to allow you to get full use out of the switch. Connect the circuits in the switch as follows: NEUTRAL / SAFETY: The heavier gauge Lt Blue (DTR 12 -> IGN SW ) and the Purple (DTR 10 -> START SOL) wires are for the neutral safety circuit. Locate the wire that runs from the ignition switch to the starter solenoid. Cut the wire and connect the Lt Blue wire (DTR 12 -> IGN SW ) to the wire running from the ignition switch and the Purple wire (DTR 10 -> START SOL) to the wire running from the starter solenoid. NOTE: If you are wiring this circuit to a Ron Francis W ire W orks W iring Kit, these wires will be a color for color m atch. BACK-UP LIGHTS: Connect the Orange wire (BACK UP LT FEED) to a 12 volt ignition source. This wire should have 12 volts only with the key in the run position. Run the other Dk Green wire (BACK UP LTS) to the rear of the vehicle and connect it to both back-up lights. The lights m ust be grounded. LEVER POSITION CIRCUIT: Run these wires to the Telorvek panel. Using the red term inals, connect the Gray wire (DTR 2 -> 37) to #37, Lt Blue wire (DTR 3 -> 76) to #76, Yellow wire (DTR 4 -> 78) to #78, Black wire (DTR 5 -> 77) to #77 and the W hite wire (DTR 6 -> 75) to #75. Bag #78 TRANSMISSION CONTROL SWITCH (TCS) Auto Trans Only: The ECM has the capability to lock-out fourth gear of the transm ission with a push of a button. Pushing the m om entary contact switch button will lock-out fourth gear in the transm ission for city driving. Pushing the button again will turn the TCIL off and release the lock-out allowing the transm ission to shift into fourth gear for highway driving. The factory Mustang had a light indicating lockout of fourth gear, however, the circuit was fed through a high speed data line to the original gauge cluster and is not available for afterm arket applications. Mount a m om entary contact switch in dash or near the shifter lever. Using the red term inals, connect the Red wire (50->TCS) to #50 and the W hite wire (72->TCS) to #72 and run both wires to the TCS switch. You m ay connect the wires to either term inal on the switch. Bag #79C AUTOMATIC TRANSMISSION SPEED SENSORS: There are two speed sensors located on the drivers side of the transm ission case. The TURBINE SHAFT SPEED SENSOR (dark green and grey wires) is m ost forward on the transm ission and the OUTPUT SHAFT SPEED SENSOR (dark blue and grey wires) is m ost rearward on the transm ission. Connect the two sensors into their appropriate positions and run the wires back to the panel. Page #6 Connect the Dk Blue wire (OSS SENSOR->88) to #88 , the Gray wire (OSS SENSOR->36) to #36, the Dk Green wire (TSS SENSOR->89) to #89 and the Gray wire (TSS SENSOR->36) to #36. Electronic speedom eters can be connected to term inal #88 to pick up the VSS signal. This is a standard Ford 8000 pulse per m ile signal. Bag #82 FUEL PUMP & INERTIA SWITCH: W e have included the wiring necessary for the Ford inertia switch. The inertia switch cuts off the electric fuel pum p in the advent of an accident. Mount the inertia switch in the rear of the vehicle in a dry area. Using the blue term inals, plug in the connector to the inertia switch and run the Tan wires (INERTIA SW ->98) to #98 and (INERTIA SW ->99) to #99 on the Telorvek panel. NOTE 1: There are two relay sockets in the cover of the panel. The one closest to the fuses is for the fuel pum p relay. Relays are not supplied with our wiring kit. The proper can be ordered locally under Airtex part #1R1061, Standard Motor Products part #RY116 or GM part #14100455. NOTE 2: The inertia switch has a red button on top of it that m ust be set (pushed down) in order for the fuel pum p to operate. If the pum p fails to operate check the inertia switch m aking sure the red button is in the down position. Bag #83 DATA LINK CONNECTOR (DLC): Mount the connector inside the vehicle under the dash. Now run the wires to the Telorvek Panel and using the red term inals connect the Pink (DLC 11->117) to #117, Yellow (DLC 16->20) to #20, W hite (DLC 6->116) to #116, Lt Green (DLC 14->119) to #119, Orange (DLC 3->115) to #115, Purple (DLC 13->118) to #118 and the Black wires (DLC 4->28) & (DLC 5->28) to #28. A check engine light is not available for this system as Ford handled the signaling for this circuit through the high speed data line from the ECM to the stock gauge cluster. Bag #84 ELECTRIC FAN WIRING: Connect the Lt Blue wire (112->COOLING FAN) to terminal #112 and the Black wire (27->FAN GRND) to terminal #27 on the panel and run them to the electric radiator cooling fan. Connect the Lt Blue wire to the positive wire running from the fan motor and the other wire to the fan motor ground. NOTE 1: IF YOU ARE USING THE LATE MODEL FORD FAN ASSEMBLY THAT CAME ORIGINAL ON THE DONOR VEHICLE, DO NOT WIRE UP THE FAN PRESCRIBED ABOVE. INSTEAD, USING THE DONOR VEHICLE MODULE, RUN LARGE GAUGE WIRES FROM THE MODULE TO THE BATTERY POWER AND GROUND. THEN, FOR THE SMALL GAUGE WIRE, RUN TO TERMINAL 51 OF THE TELORVEK PANEL. DO NOT INSTALL A RELAY IN THE ELECTRIC FAN RELAY PORT ON THE PANEL. NOTE 2: There are two relay sockets in the cover of the panel. The one furthest from the fuses is for the fan relay. Relays are not supplied with our wiring kit. The proper can be ordered locally under Airtex part #1R1061, Standard Motor Products part #RY116 or GM part #14100455. Bag #88 FUEL PUMP DRIVER MODULE: Mount the fuel pum p driver m odule to your liking and plug in the connector. Run the wires back to the panel. Using the red term inals, connect the Lt Blue wire (FP DRIVE 6->94) to #94 and the Tan wire (FP DRIVE 1->95) to #95. Using the blue term inals, connect the Black wire (FP DRIVE 3>27) to #27, Tan wire (FP DRIVE 4->96) to #96, the Tan wire (FP Drive 5->98) to #98 and the Black wire (FP Drive 2-> 97) to #97. Next plug the 8 gang round connector into the fuel tank connector and run the wires back to the panel. There m ay be a short black wire with a ground ring that needs to go to ground. Using blue connectors, connect the Tan wire (FP MOTOR->96) to #96 and the Black wire (FP MOTOR->97) to #97. Using Red term inals, connect the red wire (TANK PRESS 3->111) to #111, the Gray wire (TANK PRESS 2->54) to #54 and the white wire (TANK PRESS 1>110) to #110. Using a red term inal, connect the Lt Green wire (FUEL SEND->100) to #100. If you are using an afterm arket fuel pum p disregard the 8 gang round connector and sim ply wire the Tan FP MOTOR wire to the positive side of the fuel pum p and the Black FP MOTOR wire to the negative side of the fuel pum p. Disregard the Tank Press wires. Page #7 Bag #89 FUEL RAIL PRESSURE TRANSDUCER: Locate the sensor on the front top driver’s side of the m otor on the fuel rail. Plug in the connector and run the wires back to the panel. Using the red term inals, connect the Pink wire (FUEL PRESS 1->107) to #107, the W hite wire (FUEL PRESS 2->108) to #108, the Grey wire (FUEL PRESS 4->35) to #35 and the Yellow wire (FUEL PRESS 3->109) to #109. Bag #90C ALTERNATOR: The alternator on these engines is com puter controlled. W e have supplied the control wires and connector in this kit but you will also have to connect a large charge wire to the alternator for proper charging. Plug in the connector at the alternator and run the two long wires to the panel. Using the red term inals, connect the Yellow wire (ALT 1->113) to #113 and the Lt Blue wire (ALT 2->114) to #114. The short red wire has a ring on it and gets attached to the stud on the alternator, along with the large charge wire. FINISHING UP Connect the large pre-wired orange wire to the ignition circuit of your ignition switch. This is an ignition feed that is controlled by the ignition switch. This is not an accessory feed and m ust rem ain hot even when the engine is cranking. Connect the large pre-wired red battery feed wire to a battery feed. This is a battery feed that m ust rem ain hot even with the key off. Make sure this is a good connection. If you have a Master Disconnect switch, install this wire on the battery side of the switch so it will rem ain hot with the Disconnect off. The black ground wire from the TELORVEK Panel runs direct to the battery. Run the battery ground directly to the engine not the fram e first.This includes rear m ounted batteries. STARTING THE ENGINE You have now m ade all of the connections necessary to TRY to start your car. If you try now, you will be disappointed since you did not hook up the battery. You can do so now. We're trying... Ron Francis W iring has m ade every effort to assure a quality product and can assure you that this system works well in your application. Most of the 'problem ' calls we have had to date are basic trouble shooting questions which have nothing to do with the TELORVEK system we sold you. W e are com m itted to offering the m ost user friendly wiring system s available and support this with m any years experience in the wiring and fuel injection fields. Please be certain that all connections are correct and tests run before calling. Your unit can be tested at any Ford Motor Com pany Dealership with no difficulty. Page #8 Fuse Designation & Size The harness has a total of eight fuses. Shown below is a diagram of what each fuse protects. The illustration is the front view of the Telorvek panel. Fuse Block #1 Fuse Block #2 Fuse Designation Fuse Size Block #1 Fuse Designation Fuse Size Block #2 Spare 15 AMP Rear O2 Sensors 15 AMP Mass Air Flow Sensor, Frt O2 15 AMP ECM, DLC 20 AMP Left & Right Coils & Transmission 20 AMP Fuel Pump Relay 30 AMP Left & Right Injectors 20 AMP Fan Relay 30 AMP FUEL PUMP and ELECTRIC FAN RELAYS The relay housings m ounted in the cover of the Telorvek panel is for the FUEL PUMP and ELECTRIC FAN. The relay can be ordered under General Motors part num ber 14100455. As per direction on BAG 84, only install a relay in the ELECTRIC FAN RELAY slot if you are not using the factory style late m odel Ford fan with the m odule. FUEL PUMP RELAY ELECTRIC FAN RELAY Numbered terminal block cover strip reference. The drawing below is for your reference on the correct positioning of the Telorvek fuel injection panel terminal block cover strips. When connecting wires to the panel be sure the numbered terminals match the drawing below. Page #9 ILLUSTRATION 1: TACH ADAPTER WIRING Copyright Infringement Ron Francis Wiring has taken the extra effort to produce a quality, easy to understand instructions. We will aggressively prosecute any other harness supplier who attempts to copy this material!! COPYRIGHT ©1996 Ron Francis Wiring