Lotus - Elan - Workshop Manual - 2007 - 2017

2EL E VEN S ERV S LIST 2-EL ELE SERV ERVIICE PART PARTS 2007 M odel Model Ye ar on wards Technical Publications, Lotus Cars Ltd, Hethel, Norwich, Norfolk, NR14 8EZ. England. Tel: +44 (0)1953 608000 www.lotuscars.com © Lotus Cars Ltd. 2007 Part Number A127T0325J Updated 4th December2017 FOREWORD This publication has been designed for use by Lotus Dealers, and may be updated periodically by the issuing of update packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom from omissions and errors, or to accept liability arising from such errors or omissions, but nothing herein contained shall affect your statutory rights. USE OF THE PARTS LIST This parts list covers the 2-Eleven range, 2007 model year onwards. The manual is arranged in function groups, as defined by the Contents page, and may sometimes use several versions of the same function group to accomodate model variations - take care to establish the full vehicle specification in order to properly identify the applicable parts list section. PART NUMBERS Part numbers used in this publication are in the format as follows: Modification Identifier A Functional Group 111 B Vehicle/Engine Type Number of First Usage Supply Route (internal use) 1234 F Part Serial Number Modification Identifier: This letter identifies a version or modification of the part. Part numbers with different prefix letters may or may not be interchangeable - refer to the remarks and option columns. Vehicle/Engine Type Number: The type number indicates either the model or engine type on which the part was first used. 026, 036, 045, 500....Elan 050....Elan+2 046, 054, 065, 074....Europa 075....Elite S1 076....Eclat S1 079....Esprit S1/S2/S2.2 082....Esprit Turbo 083....Elite S2 084....Eclat S2 085....Esprit S3 089....Excel 100....Elan 1990 111....Elise 340....340R 120....Elise111R 121....Elise USA 122....Exige 2 123....Exige USA 124....Europa 2006 127....2-Eleven 128....Exige S (euro) 129....Exige S (fed) 131....Elise S (1ZZ) 907....4 cyl. 2.0 NA 910....4 cyl. 2.2 turbo 912....4 cyl. 2.2 NA 920....4 cyl. 2.0 turbo 918....V8 3.5 turbo Functional Group: A single letter indicating the functional area of the parts first use A = Chassis E = Engine J = Brakes P = Heater & AC U = Hard Trim B = Body C = Front Suspension D = Rear Suspension Q = Clutch R = Final Drive S = Exhaust V = Soft Trim W = Standard Fixings F = Transmission G = Wheels & Tyres H = Steering K = Cooling L = Fuel System M = Electrics 10.00 Body 14.10 Instrument Cowling/Binnacle 10.01d 10.02d 10.04 10.09a 10.11 10.23a 10.23b 10.25 10.31 Body: Front Clamshell, Bodysides, Rear Transom etc. Body: Inner Bodysides, Front & Rear Bulkheads Crash Structures Front Services Access Panels Tailgate & Release Mechanism Spoilers, Aerofoils & Mudguards Spoilers & Aerofoils Undertray & Diffuser Towing Strut/ Hook 15.00 Interior Trim 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds 17.00 Electrical 11.00 Glazing and Seals 11.01 11.01a Windscreen, Door Glass, Seals & Weather Strips Aeroscreen 17.01 17.03 17.05 17.06 17.07 17.11 17.13 17.31 Harnesses, Leads Horn, Inertia Switch, Modules, Fuses & Relays Interior Switches, Auxiliary Power Socket Engine Management & Sensors Instruments, Tell Tales, & Displays Exterior Lamps, Except Headlamps Headlamps Battery, Clamps & Cables 12.00 Exterior Fittings 19.00 Labels & Literature 12.01 12.02c 12.03 12.05 12.07 12.09 Wheelarch Liners Dust and Shower Covers Grilles and Louvres Decals, Badges & Protective Film Licence Plate Mountings Exterior Driving Mirrors 19.01 19.03 Labels,Certificates, Literature etc. Owner's Handbooks & Service Notes Manuals 30.00 Chassis 30.01 30.02a Chassis, Subframes Roll Cage, FIA Compliant 31.00 Suspension 13.00 Seats & Seat Belts 13.01 13.02 13.27 Seat Runners Seat Assemblies, front Seat Belts, front 31.01 31.03 Front Suspension, Incl. Hubs Rear Suspension, Incl. Hubs 32.00 Steering 14.00 Pedal Box & Fascia 32.01 32.05 Rack & Pinion, & Lower Column Upper Column, Steering Wheel 14.01 14.05 Pedal Box, Pedals, Throttle Control Fascia Structure & Supporting Hardware 33.00 Brakes 33.01 Brake Discs, Calipers, & Parking Brake Assembly Date: 14-Jun-17 Function Code List: Page 1 of 3 Updated 3rd July 2017 42.07 42.07d 42.09 Inlet Manifold, Plenum & gaskets Inlet Manifold, Supercharged Engine Supercharger Wheels, Tyres & Valves 44.00 Fuel System 40.00 Engine 40.00 40.01 40.01a 40.02 40.02a 40.03 40.05 40.07 40.08 40.09 40.11 40.13 40.15 40.15c 40.17 40.19 40.21 Engine Assemblies Engine Block & Oil Pick Up Engine Mounts Gaskets & Sealants, Top Overhaul Set Gaskets & Sealants, Bottom Overhaul Set Sump Assembly Cylinder Head , Valves, Springs Camshafts, Tappets, Cam Cover Camshaft Drive Chain & Sprockets Pistons, Con-rods, Liners Crankshaft, Bearings, Flywheel Water Pump Assembly, Thermostat Lubrication System Accusump, Hoses & Fittings Ignition System, Spark plugs & Plug Top Coils Alternator and Starter Motor Exhaust Manifold 44.01 44.03 44.05 Fuel Tanks, Filler Fuel Pump; Filter, Pipes Charcoal Canister & Evaporative Loss System. 45.00 Exhaust 45.01 45.05 Exhaust System Heatshields 46.00 Cooling 46.01 46.03 46.10a Engine Cooling System & Fan Oil Cooler/Heat Exchanger & Pipes Intercooler & Ducting 47.00 Transmission 41.00 Belts and Pulleys 47.01 47.03 47.05 47.06 47.07 47.11 47.15 Clutch & Release Mechanism Transmission Assembly Gearchange Mechanism, External Gear Selector Mechanism, Internal Gears, Shafts & Bearings Final Drive & Bearings Driveshafts & Seals 41.03 Auxiliary Drive Belts & Pulleys 60.00 Special tools 42.00 Induction Systems 42.01 42.04 42.05 Airboxes, Trunking & Air Filters Throttle Body, Mechanism & IAC Valve Fuel Injection System 60.01 60.01a 60.02 60.03 Tool Kit Diagnostic Equipment Special Tools Fire Extinguisher, Gulf States 33.03 33.05 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Parking Brake Mechanism 34.00 Wheels & Tyres 34.01 Date: 14-Jun-17 Function Code List: Page 2 of 3 Updated 3rd July 2017 80.00 Bulk Items 80.20a Touch-in Paint Pencil Range Date: 14-Jun-17 Function Code List: Page 3 of 3 Updated 3rd July 2017 VEHICLE IDENTIFICATION NUMBER & ENGINE NUMBER The Vehicle Identification Number (V.I.N.) is stamped on the chassis in the right hand front wheelarch area, viewable with the front wheels turned to full right lock, and is also printed on a label stuck to the tank bay behind the driver’s seat. The engine number is marked on a vertical patch at the right hand side of the rear face of the cylinder block, adjacent to the clutch housing. Both numbers should always be quoted with any vehicle enquiries, as Factory records are filed against V.I.N., and specification change points are identified by V.I.N. or engine number. The vehicle licence number should be considered irrelevant, since it may not accurately reflect the vehicle age, and may also be changed during the car’s life. The V.I.N. comprises 17 characters, coded in accordance with European Economic Community (EEC) directives. For change point identification in Service Notes and Service Parts Lists, characters 10 (model year) and 15 - 17, or 14 - 17 (serial number) will be quoted. Manufacturer Identifier Code Vehicle Type 123 = 2-Eleven Check Digit Assembly Plant H = Hethel B = Shah Alam Model 2 = 2-Eleven 12345678901234 1234 12345 12345678901234 12345 1234 12345 1234 12345678901234 1234 12345 12345678901234 12345 12345 1234 12345 1234 12345678901234 1234 12345 12345678901234 12345 12345 1234 12345 1234 12345678901234 1234 12345 12345678901234 12345 1234 12345 1234 12345 S C C 12345678901234 1234 12345 12345678901234 12345 12345 1234 12345 1234 12345678901234 1234 12345 12345678901234 12345 12345 1234 12345 1 2 3 1234 4 12345 5 12345678901234 6 7 8 12345 9 12345 10 1234 11 12345 12 1234 13 12345678901234 1234 N = 2ZZ s/c 255 C = 2ZZ 190 A = Active belts Model Year 7 = 2007 8 = 2008 9 = 2009 A = 2010 F = SVA RHD G = SVA LHD H = M/sport LHD J = M/sport RHD Serial Number V.I.N. ON CHASSIS V.I.N. LABEL VINlabelCC 123456789012345678 123456789012345678 123456789012345678 123456789012345678 123456789012345678 14 15 16 17 123456789012345678 ohs104 ENGINE NUMBER Updated 2nd June 2014 ohs133 2010 M.Y. serial no. 0360 onwards Manufacturer Code Model NB = 2-Eleven Restraint A = 3pt no SIR C = Dual SIR L = 4pt no SIR S = 5pt no SIR S 1 L 4 7 Brand Lotus. C 2 C 3 5 6 Engine A = 2ZZ s/c 260 c/c B = 2ZZ s/c 260 c/c no evap C = 2ZZ 190 no evap N = 2ZZ s/c 255 no evap P = 2ZZ 190 evap V = 2ZZ s/c 220 c/c W = 2ZZ s/c 240 c/c Z = 2ZZ s/c 220 8 9 Check Digit Model Year A = 2010 B = 2011 C = 2012 D = 2013 E = 2014 F = 2015 10 H 11 Market Spec. A = LHD USA B = LHD Canada C = RHD Other D = LHD Other E = Gulf States F = RHD SVA G = LHD SVA H = LHD Track J = RHD Track L = South Korea 12 Plant H = Hethel 13 14 Build Type 1 = Std. 2 = Proto. Updated 3rd July 2017 15 16 17 Serial Number 3 1 5 11 10 15 10 11 14 10 See 10.23a 8 6 11 9 7 10 2 11 13 11 4 11 10 10.01d 12 11 11 13 Service Parts List Function Code 10.01d Body: Front Clamshell, Bodysides, Rear Transom etc. Dep Part Description Remarks Option Part Number Qty 01 Front Clamshell Primed A127B0028K 1 01a Front Clamshell, track No lamp apertures Primed A127B0097K 1 01b Panel Lamp Support LH Not illustrated, bonded to clam modify to fit A120B0153F 1 01c Panel Lamp Support RH Not illustrated, bonded to clam modify to fit A120B0154F 1 02 'A' Panel, LH Primed A127B0079K 1 02a 'A' Panel, carbon fibre, LH Option ALS3B0190F 1 03 'A' Panel, RH Primed A127B0080K 1 03a 'A' Panel, carbon fibre, RH Option ALS3B0191F 1 04 Bodyside Assembly, LH Primed A127B0045K 1 05 Bodyside Assembly, RH Primed A127B0046K 1 06 Scuttle Panel, rear Primed A127B0066K 1 07 Rear Transom Panel Primed A127B0037K 1 07a Rear Transom Panel, Japan Primed, Japan only A127B0132K 1 08 Screw, M6 x 16 , button hd., S/S black, 'A' panel fixing A082W7105F 8 09 Washer, flat, M6 x 12.1 x 1.4, 'A' panel fixing A075W4013Z 8 10 Screw, M6 x 16, hex. hd., bodyside & transom fixing A075W1028Z 19 11 Washer, flat, M6 x 24 x 1.4, bodyside & transom fixing B075W4017Z 24 Recess/aperture for CHMSL Total reduces by 5 when using 12a Function Code: 10.01d, Page: 1 Updated 16th January 2013 Function Code 10.01d Body: Front Clamshell, Bodysides, Rear Transom etc. Dep Part Description Remarks 12 Nyloc Nut, M6, transom fixing 12a Spire Nut, M6, transom fixing 13 Screw, M6 x 16 , button hd., S/S, transom fixing 14 Screw, M6 x 20, dome hd. S/S, bodyside fixing 15 Foam Seal, 25 x 12.5, bodysides to wheelarch liners Option Part Number Qty Also see 45.05 A075W3009F 5 Also see 45.05 A117W6715F 5 A122W5282F 5 Also see 11.01a A127W2231F 6 Cut to fit A082U6065V As req. Function Code: 10.01d, Page: 2 Updated 16th January 2013 2 1 4 3 10.02d Function Code 10.02d Body: Inner Bodysides, Front & Rear Bulkheads Dep Part Description Remarks 01 Front Bulkhead Panel Assembly, RHD 01a Option Part Number Qty Bonded to chassis A127B4004J 1 Front Bulkhead Panel Assembly, LHD Bonded to chassis A127B4003J 1 02 Bodyside, inner, RH Bonded to chassis Primed A127B0058K 1 03 Bodyside, inner, LH Bonded to chassis Primed A127B0057K 1 04 Rear Bulkhead Assembly Bonded to chassis A127B0021J 1 Function Code: 10.02d, Page: 1 1 7 11 6 5 4 8 10 2 10.04 3 9 Function Code 10.04 Crash Structures Dep Part Description 01 Remarks Option Part Number Qty Crash Structure, front A127B0107K 1 02 Front Undertray A127B0022F 1 03 Screw, M6 x 18, csk. skt. hd., undertray fix A079W7033F 13 04 Washer, flat, M6 x 18 x 1, undertray fix B082W4018F 6 05 Nyloc Nyloc, M6 undertray fix. A075W3009Z 6 06 Edging Strip, hose protection A111U6034V 0.3m 07 Grille, leaf screen A117B0466F 2 08 Screw, M6 x 12, flg. hd. black, undertray rear fix. A111E6007F 3 09 Alloy Plate. LH Not used with adjustable A/R bar Standard A/R bar A111B0531F 1 09a Alloy Plate, RH Not used with adjustable A/R bar Standard A/R bar A111B0530F 1 10 Pop Rivet, plate fix. Not used with adjustable A/R bar Standard A/R bar A085W6259F 6 11 Washer, flat, 3/16" x 1/2", plate to crash structure Not used with adjustable A/R bar Standard A/R bar A075W4000Z 4 Also see 10.23b Bonded to crash structure Function Code: 10.04, Page: 1 1 3 2 4 5 6 10.09a Service Parts List Function Code 10.09a Front Services Access Panels Dep Part Description 01 Remarks Option Part Number Qty Front Access Panel, RH Primed A127B0074K 1 01a Front Access Panel, carbon fibre, RH Option ALS3B0184F 1 02 Front Access Panel, LH Primed A127B0073K 1 02a Front Access Panel, carbon fibre, LH Option ALS3B0183F 1 03 Screw, M5 x 20, button. skt. hd., panel fix. A082W7173F 2 04 Escutcheon, screw to panel B340B0123F 2 05 Washer, retaining, screw to panel A111J6016F 2 06 Spire Nut, M5 A117W6697F 2 Function Code: 10.09a, Page: 1 1 2 3 6 4 5 7 10.11 Service Parts List Function Code 10.11 Engine Cover Lid & Release Mechanism Dep Part Description 01 Remarks Option Part Number Qty Engine Cover Lid Primed A127B0078K 1 01a Engine Cover Lid, carbon fibre Option ALS3B0189F 1 02 Latch Assembly, AeroCatch A127B6000F 2 03 Rubber Buffer, engine cover support X046B6113Z 3 04 Bolt, M8 x 35, flg. hd., buffer to body A075W2038F 3 05 Nut, M8, buffer to body A075W3021Z 6 06 Washer, flat, M8 x 16.6 x 1.4, buffer to body A075W4020Z 6 07 Nyloc Nut, M8, buffer to body A907E6284F 3 Includes pin, sleeve, & fixings. Function Code: 10.11, Page: 1 5 6 2 30 7 8 1 33 22 3 25 24 23 32 21 26 28 29 27 9 20 31 16 18 14 B 11 10 16 15 15 17 Updated 3rd February 2014 10 11 15 17 4 10.23b 15 13 12 A (not available) 22 21 11 19 11 Service Parts List Function Code 10.23b Spoilers & Aerofoils Dep Part Description Remarks Option Part Number Qty 01 Splitter Panel, short Painted Road cars A127B0102K 1 01a Splitter Panel, long Painted Track only A127B0103K 1 02 Splitter End Plate Assembly, RH Primed A127B0054K 1 02a Splitter End Plate Assembly, carbon fibre, RH Option ALS3B0185F 1 03 Splitter End Plate Assembly, LH Primed A127B0053K 1 03a Splitter End Plate Assembly, carbon fibre, LH Option ALS3B0186F 1 04 Screw, M6 x 18, csk. skt. hd., splitter to clamshell A079W7033F 7 05 Screw, M6 x 16, button hd. S/S black., panel to clamshell A122W5282F 4 06 Washer, flat, M6 x 18 x 1, panel to clamshell B082W4018F 4 07 Aerofoil, rear, road Road cars A127B0070J 1 08 Bracket, aerofoil to plate, RH Road cars B127B4002F 1 09 Bracket, aerofoil to plate, LH Road cars B127B4001F 1 10 Mounting Plate, aerofoil A127B0086F 2 11 Bracket, plate to subframe/transom A127B0038F 4 12 Screw, M6 x 16, button hd. S/S black, bracket to aerofoil A082W7105F 4 13 Washer, flat, M6 x 15 x 1.5, S/S black, bracket to aerofoil A082W4133F 4 14 Screw, M6 x 16, button hd. S/S black, plate to bracket A082W7105F 4 15 Washer, flat, M6 x 12.1 x 1.4, plate to bracket A075W4013Z 16 Also front undertray, see 10.04 Function Code: 10.23b, Page: 1 Updated 1st April 2015 Function Code 10.23b Spoilers & Aerofoils Dep Part Description 16 Remarks Option Part Number Qty Nyloc Nut, M6, plate to bracket A075W3009Z 8 17 Screw, M6 x 20, hex. hd., plate to bracket A075W1030Z 8 18 Washer, flat, M6 x 15 x 1.5, S/S black, bracket to plate A082W4133F 4 19 Nut, M6, domed, black, plate bracket A127W3228F 4 20 Bracket, front splitter support B127B0023F 1 21 Screw, M6 x 20, button. hd., splitter to plate A100W7096F 4 22 Washer, flat, M6 x 15 x 1.5, S/S black, splitter to plate A082W4133F 4 23 Screw, M6 x 25 button. hd., splitter to bracket A116W7206F 2 24 Washer, flat, M6 x 25 x 1.4, S/S black, splitter to bracket A082W4131F 2 25 Spirenut, M6, splitter to bracket A117W6715F 2 26 Screw, M8 x 20, button hd., blk., bracket to crash structure A075W7022F 2 27 Spreader Plate, bracket to crash structure A127B0120F 1 28 Washer, flat, M8 x 20, black A075W4020Z 2 29 Nyloc Nut, M8 A907E6284F 2 30 Aerofoil, rear, track Integral mounting brackets Track only A127B0105F 1 31 End Plate, aerofoil, track A level not available if required order pair of B level Track only A127B0091F R/B B127B0091F 2 32 Screw, M5 x 12, button hd. S/S black, end plate to aerofoil A111W7117F 4 33 Washer, flat, M5 x 12 x 1, S/S black, end plate fix. A082W4129F 4 Function Code: 10.23b, Page: 2 Updated 1st April 2015 18 18 20 2 15 16 21 14 22 19 15 23 24 16 17 1 10 13 15 16 9 16 15 16 17 8 8 12 11 5 4 3 7 7 6 6 10.25 Updated 2nd July 2010 5 4 3 Service Parts List Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks 01 Undertray Without NACA ducts 02 Option Part Number Qty A120A0078F 1 NACA Duct, clip in type A116A0143F 3 03 Screw, M8 x 25, hex. hd. A111W1156F 4 04 Washer, spring, M8 A075W4036Z 4 05 Spacer, screw to diffuser A120A0121F 2 06 Screw, M5 x 16, hex. hd. A111W1163F 11 07 Washer, flat, M5 x 25 x 1.4 A082W4098F 11 08 Spire Nut, M5 B100W6372F 11 09 Foam Strip, self adhesive, 10mm x 6mm A100B0431V As req. 10 Diffuser, single element, black anodised A127A0033J 1 11 Foam Strip, self adhesive, 19mm x 3mm A082U6067F As req. 12 Edging Strip, diffuser, black A127A0034K 1 13 Brace, diffuser support If fitted A127A0031F 1 14 Rod, diffuser tension If fitted A127A0027F 2 15 Nyloc Nut, M5, rod/brace fixing A075W3008Z 5 16 Washer, flat, M5 x 10 x 0.8, rod/brace fixing A111W4168F 6 17 Screw, M5 x 12, flg. button hd., brace fixing 3 off for plate item 18 A111W7183F 1 18 Support Plate/License Plate Mount If fitted A127B0124F 1 Function Code: 10.25, Page: 1 Updated 1st December 2014 Function Code 10.25 Undertray & Diffuser Dep Part Description Remarks 19 Edge Finisher, rubber, diffuser brace Cut to fit 20 Option Part Number Qty A111U6034V As req. Screw, M6 x 16. button hd. S/S, top support plate A122W5282F 3 21 Washer, flat, M6 x 18 x 1.0 P/ZN, top support plate B082W4018F 3 22 Spire Nut, M6, support plate A117W6715F 6 23 Washer, flat, M6 x 15 x 1.5 S/S black, top support plate A082W4133F 3 24 Screw, M6 x 16, button hd. S/S black, top support plate A082W7105F 3 Function Code: 10.25, Page: 2 Updated 1st December 2014 3 4 5 2 1 4 3 10.31 Function Code 10.31 Towing Strut/ Hook Dep Part Description 01 Remarks Part Number Qty Towing Eye B111B0399F 1 02 Mounting Strut, towing eye B117B0160F 1 03 Setscrew, M8 x 16, hex. hd., grade 8.8 Zn A075W1036Z 4 04 Washer, flat, M8 x 1.4 Zn A075W4021Z 4 05 Screw, M8 x 20, black plastic, strut blanking A121W5280F 1 06 Towing Eye Kit, rear A127X0002J 1 Not illustrated Option Race cars Function Code: 10.31, Page: 1 3 4 2 1 11.01a Service Parts List Function Code 11.01a Aeroscreen Dep Part Description 01 Remarks Part Number Qty Aeroscreen, standard 80mm A127B0087F 1 01a Aeroscreen, extendard 105mm A127B0161F 1 02 Screw, M5 x 6, dome hd., S/S, screen fixing A127W2230F 6 03 Screw, M6 x 20, dome hd., S/S, screen fixing A127W2231F 7 04 Aeroscreen, rigid tonneau, driver A127B0158F 1 For tonneau see 10.01d Option Optional Function Code: 11.01a, Page: 1 Updated 2nd February 2015 4 2 5 3 8 1 6 7 5 Uses diffuser fixing, see 10.25 12.01 Updated 28th January 2011 Service Parts List Function Code 12.01 Wheelarch Liners Dep Part Description 01 Remarks Option Part Number Qty Wheelarch Liner, front, LH A127B4033K 1 02 Wheelarch Liner, front, RH A127B4034K 1 03 Wheelarch Liner, rear, LH A127B4029K 1 04 Wheelarch Liner, rear, RH A127B4030K 1 05 Plastic Fastener, liner fixing A100W6391F 12 06 Bracket, liner mounting rear, front A127B0111F 2 07 Clip, plastic, rear liner to bodyside A100W6376F 2 08 Edge Clip, rear liner to subframe bracket A124W6792F 4 Bonded to bodyside Function Code: 12.01, Page: 1 Updated 28th January 2011 Not Illustrated 12.02c Function Code 12.02c Dust and Shower Covers Dep Part Description 01 02 Remarks Option Part Number Qty Dust Cover, large rear aerofoil Track only A127B0152S 1 Dust Cover, small rear aerofoil Road cars A127B0153S 1 Function Code: 12.02c, Page: 1 7 2 4 6 1 12 13 11 10 8 3 5 11 9 12.03 Function Code 12.03 Grilles and Louvres Dep Part Description 01 Grille, front intake 01a Grille, front intake, with towing eye aperture 02 Remarks Part Number Qty A127U0002F 1 A127U0039F 1 Grille, radiator exit A127U0003F 1 03 Grille, bodyside vent, front, LH A127U0015F 1 04 Grille, bodyside vent, front, RH A127U0016F 1 05 Grille, bodyside vent, rear, LH A127U0017F 1 06 Grille, bodyside vent, rear, RH A127U0018F 1 07 Grille, engine cover A127U0019F 1 08 Grille, rear transom centre A127U0009F 1 09 Grille, rear transom, lower, LH A127U0011F 1 09a Grille, rear transom, lower, LH, battery booster aperture A127U0041F 1 10 Grille, rear transom, lower, RH A127U0012F 1 11 Grille, rear lamp pocket A127U0020F 4 12 Screw, M5 x 12, button hd., grille to engine cover A111W7117F 10 13 Nyloc Nut, M5, grille to engine cover A100W3113F 10 Not illustrated Option Towing eye Battery boost option Function Code: 12.03, Page: 1 .ORWICH .ORFOLK .2 %: %NGLAND 4EL    4YPE  %,%6%. ,/453 30/24 1 UILD .O " "2)4)3( '4 4%!- #(!-0)/.3  7 2 8 10 3 8 6 { 11 ./ 34%0 /2786 9 8 5 4 12.05 Service Parts List Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks 01 Nose Badge, Lotus logo Also on battery cover, see 17.31 02 Decal, battery master switch 03 Decal, Lotus Sport, silver, L to R, transom 03a Decal, Lotus Sport, black, L to R, transom 04 Option Part Number Qty A117U0170F 1 A127M6002F 1 If fitted A127U0034F 1 If fitted A127U0036F 1 Decal, union flag/ transom A127B6008F 1 05 Decal, Lotus Sport, silver, R to L, aerofoil end plate, LH A127U0035F 1 05a Decal, Lotus Sport, silver, L to R, aerofoil end plate, RH A127U0034F 1 05b Decal, Lotus Sport, black, L to R, aerofoil end plate, RH A127U0036F 1 05c Decal, Lotus Sport, black, R to L, aerofoil end plate, LH A127U0037F 1 06 Decal Set, launch edition 2-Eleven Includes all stripes, Euro & Japan A127B0128F 1 06a Decal Set, green dragon 2-Eleven Includes all stripes & bodyside graphics A127B0141F 1 06b Decal Set, yellow hornet 2-Eleven Includes all stripes & bodyside graphics A127B0142F 1 06c Decal Set, orange bobcat 2-Eleven Includes all stripes & bodyside graphics A127B0143F 1 06d Decal Set, red scorpion 2-Eleven Includes all stripes & bodyside graphics A127B0144F 1 06e Decal Set, red/white (white) White 'ELEVEN' A127B0193S 1 06f Decal Set, red/white (black) Black 'ELEVEN' A127B0194S 1 Function Code: 12.05, Page: 1 Updated 24th June 2011 Function Code 12.05 Decals, Badges & Protective Film Dep Part Description Remarks 06g Decal Set, red/black (black) 07 Build Plate, 2-Eleven 08 Decal Film Kit, stone chip protection 09 Decal, L O T U S, 'chrome' 10 Option Part Number Qty Black 'ELEVEN', red '2' A127B0195S 1 Not Avaliable A127U6000F 1 A127B0127F 1 On rear transom A117U0193F 1 Decal, 2-Eleven, silver with graphite '2' On rear transom A127B0148F 1 10a Decal, 2-Eleven, black with graphite '2' On rear transom A127B0149F 1 10b Decal, 2-Eleven, silver with yellow '2' On rear transom A127B0180S 1 10c Decal, 2-Eleven, black with silver '2' On rear transom A127B0181S 1 10d Decal, 2-Eleven, white with black '2' On rear transom A127B0182S 1 11 Decal, No step, red A127B0150F 2 11a Decal, No step, black A127B0151F 2 12 Decal, Supercharged, silver On lower 'A' panel A127B0159F 2 12a Decal, Supercharged, graphite On lower 'A' panel A127B0160F 2 13 Blanking Patch, silver, 25mm Not illus., unused chassis holes A127V0011F 14 Function Code: 12.05, Page: 2 Updated 24th June 2011 9 8 2 7 6 11 5 3 4 1 10 12.07 13 12 14 Function Code 12.07 Licence Plate Mountings Dep Part Description 01 Remarks Option Part Number Qty Bracket, front license plate mounting SVA, UK A127B0088F 1 02 Bracket, front license rear mounting SVA, UK A127B0083F 1 03 Screw, M6 x 20, hex. hd., bracket to body A075W1030Z 2 04 Washer, flat, M6 x 12.1 x 1.4, bracket to body A075W4013Z 2 05 Rawlnut, M6 x 15, bracket to body A075W6140F 2 06 Screw, M6 x 20, hex. hd., bracket to body A075W1028Z 3 07 Washer, flat, M6 x 12.1 x 1.4, bracket to body A075W4013Z 3 08 Washer, flat, M6 x 18 x 1, bracket to body B082W4018F 3 09 Nyloc Nut, M6, bracket to body A075W3009Z 3 10 Bracket, license plate mounting, front Japan A127B0125F 1 11 Bracket, license plate mounting, rear Japan A127B0126F 1 12 Screw, M5 x 12, button hd., bracket to body A111W7117F 4 13 Washer, M5 x 10 x 0.8, black, bracket to body A111W4168F 4 14 Rawlnut, rubber, M5, bracket to body A075W6074F 4 Function Code: 12.07, Page: 1 3 1 6 5 9 5 8 7 2 4 10 11 12 12.09 Updated 16th January 2013 Service Parts List Function Code 12.09 Exterior Driving Mirrors Dep Part Description 01 Rear View Mirror, centre 02 Remarks Option Part Number Qty Common A127B0108F 1 Rear View Mirror, RH A127B0110F 1 02a Rear View Mirror, LH A127B0109F 1 03 Rear View Mirror, SVA, RH Road cars A127B6011F 1 03a Rear View Mirror, SVA, LH Road cars A127B6010F 1 04 Spacer, SVA mirror, primed, RH Road cars A127B4046K 1 04a Spacer, SVA mirror, primed, LH Road cars A127B4047K 1 05 Washer, M6 x 25 x 1.4 S/S, mirror fix & pivot Road cars B075W4017Z 6 06 Nyloc Nut, M6 thin, mirror pivot Road cars A907E6285F 2 07 Plate, mirror boot Road cars A127B0130F 2 08 Nut, M6, mirror pivot studs Road cars A075W3020Z 4 09 Spacer, M6, hex., mirror to bodyside Road cars A120W6759F 4 10 Screw, M6 x 25, hex. hd., mirror to bodyside Road cars A075W1031F 4 11 Spreader Plate, mirror to clamshell Bonded to clamshell Common A127B0117F 1 12 Speader Plate, mirrors to bodyside Bonded to bodysides A127B0116F 2 Function Code: 12.09, Page: 1 Updated 16th January 2013 2 3 8 7 6 1 5 3 4 13.01 Updated 4th December2017 Service Parts List Function Code 13.01 Seat Runners Dep Part Description 01 Remarks Option Part Number Qty Seat Runners, driver, RHD C120B0135F R/B A120B0155S 1 01a Seat Runners, driver, LHD C120B0136F R/B A120B0155S 1 02 Seat Mounting Frame, passenger, RHD C120U0006F 1 02a Seat Mounting Frame, passenger, LHD C120U0005F 1 03 Screw, M8 x 20, cap hd., runner rear/mtg. frame front fix. A111W7130F 4 04 Stop, seat runner A116U0146L 2 05 Screw, M8 x 25, cap hd., runner front fix. A111W7115F 2 06 Screw, M8 x 16, cap hd., mounting frame rear fix. A111W7125F 2 07 Screw, M8 x 12, button hd., side brackets to seat A111W7131F 4 08 Tensioner, seat runner A142V0001K 2 Function Code: 13.01, Page: 1 Updated 4th December2017 1 4 3 2 13.02 Service Parts List Function Code 13.02 Seat Assemblies, front Dep Part Description 01 Remarks Option Part Number Qty Seat Assembly, sports, black/yellow leather, LH Option A127V4021S 1 01a Seat Assembly, sports, black/yellow leather, RH Option A127V4022S 1 01b Seat Assembly, sports, black leather, LH Option A127V4023S 1 01c Seat Assembly, sports, black leather, RH Option A127V4024S 1 01d Seat Assembly, sports, black cloth, LH Standard A127V4019S 1 01e Seat Assembly, sports, black cloth, RH Standard A127V4020S 1 02 Nyloc Nut, M8, seat to runner/frame A075W3010Z 4 03 Washer flat, M8 x 17 x 1.6, seat to runner/frame A075W4020Z 4 04 Sports Seat, driver, Recaro, race, FIA approved Track only A127V6000F 1 04a Sports Seat, probax, driver, Recaro, LHD Black cloth A127V4029J 1 04b Sports Seat, probax, driver, Recaro, RHD Black cloth A127V4030J 1 04c Sports Seat, probax, passenger, Recaro, LHD Black cloth A127V4025J 1 04d Sports Seat, probax, passenger, Recaro, RHD Black cloth A127V4026J 1 05 Bracket, seat mounting fixed, LH A127U4007F 1 06 Bracket, seat mounting fixed, RH A127U4008F 1 07 Screw, M8 x 20, hex. hd., bracket to seat A075W1038Z 4 08 Washer, flat, M8 x 16.6 x 1.4, bracket to seat A075W4020Z 4 Function Code: 13.02, Page: 1 10 1 4 2 8 7 5 6 3 3 4 2 13.27 9 Service Parts List Function Code 13.27 Seat Belts, front Dep Part Description 01 Remarks Part Number Qty Harness, 4 point seat belt, RH A122V0050F 1 01a Harness, 4 point seat belt, LH A122V0049F 1 02 Bolt, 7/16" UNF, csk., skt., hd., seat belt to frame 2 off for belt, item 5 B121W2209F 4 03 Spacer, stepped, seat belt to frame 2 off for belt, item 5 A121B0045F 4 04 Spring, seat belt to frame 2 off for belt, item 5 A111U6016F 4 05 Seat Belt Assembly, retractor Japan B120B0024F 2 06 Buckle, seat belt, switched Japan A120B0025F 2 07 Bolt, shoulder, 7/16", seat belt fixing B121W2210F 2 08 Spacer, 19.0 dia. x 12.5mm, seat belt fixing A121W6782F 2 09 Spacer Block, belt to bracket Japan A117U0422F 2 10 Cover, upper anchorage Japan A117U6014F 2 11 Harness, 6 point seat belt, RH Not illustrated Track only A127V4004F 1 11a Harness, 6 point seat belt, LH Not illustrated Track only A127V4003F 1 12 Spreader Plate, 6 point harness crotch strap Not illustrated Track only A127V0002F 1 13 Spreader Plate, 6 point harness lap straps Not illustrated Track only A127V0003F 4 14 Bracket, 6 point harness crotch strap Not illustrated Track only A127V0001F 2 15 Eye Bolt, M10, 6 point harness Not illustrated Track only A127V4005 4 With lead and connector Option Function Code: 13.27, Page: 1 Updated 7th September 2010 1 25 24 2 22 26 21 12 27 23 13 3 13 10 9 16 15 28 29 6 18 30 11 14 4 17 19 7 5 8 20 14.01 Updated 1st August 2014 Service Parts List Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 01 Remarks Option Part Number Qty Pedal Box Assembly, RHD A120J0012F 1 01a Pedal Box Assembly, LHD A120J0011F 1 02 Pedal Box A116J0066H 1 03 Pedal shaft Support A116J0042H 1 04 Shaft, pedal pivot A116J0043H 1 05 Clutch Pedal A120Q0006H 1 06 Brake Pedal A120J0015H 1 07 Bracket, return springs to chassis D116Q0014F 1 08 Pedal Pad, alloy, brake & clutch A120J0014H 2 09 Pedal Pad, alloy, throttle A120J0013H 1 10 Spring, brake pedal return A120J6006F 1 11 Spring, clutch pedal return A120J6006F 1 12 Electronic Throttle Assembly A116J0003L 1 13 Bearing, pedal pivots A111J6018F 5 14 Clevis Pin, clutch pedal to pushrod A116Q6005H 1 15 Spacer, pin to clutch pedal A116Q6004H 1 16 Clip, clevis pin retention A116Q6006H 1 17 Clevis Pin, brake pedal to pushrod A116J6023H 1 Function Code: 14.01, Page: 1 Updated 1st August 2014 Function Code 14.01 Pedal Box, Pedals, Throttle Control Dep Part Description 18 Remarks Option Part Number Qty Spacer, pin to brake pedal A116J6022H 1 19 Split Pin, clevis pin retention A116J6024H 1 20 Pop Rivet, return spring bracket to chassis A075W6068Z 2 21 Driver Footrest, RHD C120U0007F 1 21a Driver Footrest, LHD A111A0104F 1 22 Pop Rivet, footrest RHD to chassis A111W6613F 4 23 Passenger Footrest Assembly, RHD A120U0008F 1 23a Passenger Footrest Assembly, LHD B111A0102J 1 24 Brake Light Switch A116J6034F 1 25 Bracket, switch to chassis A116J0072K 1 26 Pop Rivet, bracket to chassis A075W6068Z 2 27 Brake TMC Plate A116J0041H 1 28 Foam Seal, 25 x 12.5 A082U6065V 1.0M 29 Grip-Lok, self adhesive, hook A111V6020V 1.0M 30 Grip-Lok, self adhesive, loop A111V6019V 1.0M Not illustrated, bonded to chassis Includes velcro & foam Function Code: 14.01, Page: 2 Updated 1st August 2014 4 2 12 14 7 11 1 9 8 3 6 15 9 8 13 16 18 5 10 14.05 17 Service Parts List Function Code 14.05 Fascia Structure & Supporting Hardware Dep Part Description 01 Remarks Option Part Number Qty Panel, centre switches C121U0032F 1 02 Bracket, panel to body A127U0029J 1 03 Screw, M 5 x 20, button hd., panel to bracket A082W7173F 4 04 Column Shroud Upper A127U0027F 1 05 Column Shroud Lower A127U0021F 1 06 Bracket, shroud to column front A111U0127F 1 07 Bracket, shroud to column rear A111U0128F 1 08 Screw, M5 x 30, pan hd. pozi., brackets to column A082W5142F 3 09 Washer, flat, M5 x 10, brackets to column A075W4011Z 3 10 Screw, No.10 x 1/2"., pan pozi., shroud to brackets A075W5040Z 3 11 Spire Nut, No.2, column to bracket A079W6024F 3 12 Screw, No.6 x 0.5", button hd., lower to upper shroud A075W5012F 2 13 Spire Nut, No.6, lower to upper shroud A075W5014Z 2 14 Screw, ejot, lower to upper shroud A117F6001F 2 15 Washer, flat, M4 x 9 x 0.8, lower to upper shroud A082W4136F 2 16 Easy Fastener, ejot, lower to upper shroud A117F6000F 2 17 Finisher Ring, steering lock to shroud B100V6061F 2 18 Trim Knee Bolster B127V6001V 1 Function Code: 14.05, Page: 1 Updated 28th January 2011 1 2 14.10 3 Function Code 14.10 Instrument Cowling Dep Part Description 01 Remarks Option Part Number Qty Instrument Cowling A127U0022J 1 02 Screw, M6 x 16, hex. hd., cowling retention B075W1028F 2 03 Nyloc Nut, M6, cowling retention A075W3009F 2 Function Code: 14.10, Page: 1 3 19 16 7 11 2 6 20 17 18 8 5 9 11 10 15.19 4 12 13 14 15 1 Function Code 15.19 Centre Tunnel Trim, Gear Lever Gaiters/Shrouds Dep Part Description 01 Remarks Option Part Number Qty Cover, gear lever/parking brake, RHD B120U0020F 1 01a Cover, gear lever/parking brake, LHD B120U0021F 1 02 Cover, tunnel front, LHD Alloy, perforated LHD A117U0165F 1 03 Cover, tunnel front, parallel, RHD Alloy RHD A116A0147F 1 04 Mounting Bracket, front tunnel to floor C111A0067F 1 05 Blind Rivet, tunnel mount fix. A111W6613F 4 06 Mounting Bracket, front tunnel to toeboard B111A0069F 1 07 Pop Rivet, 3/16" x 9/16", bracket fix. A082W6243F 1 08 Plastic Fastener, tunnel fix. A082W6505F 5 09 'P' Clip, harness retention A082W5457F 2 10 Pop Rivet, 'P' clip fix. A075W6087Z 2 11 Tape, double sided, tunnel mount to floor B075U6070V 0.55M 12 Screw, pan hd., torx, cover fix. A117F6001F 2 13 Washer, flat, M4 x 9, cover fix. A082W4099F 2 14 Spire Nut, plastic, cover fix. A117F6000F 2 15 Spire Nut, plastic, cover fix. A117F6000F 2 16 Gaiter, gearlever A120V0001K 1 17 Retainer, gearlever gaiter A120V0002F 1 18 Clip, gaiter to cover A120W6767F 6 19 Cable Tie, gaiter to gearknob A075W6038Z 1 20 Insert, hazard switch blanking A120U0025F 1 Function Code: 15.19, Page: 1 3 4 2 1 17.01 Service Parts List Function Code 17.01 Harnesses, Leads Dep Part Description 01 Remarks Option Part Number Qty Harness, main Base car A127M0001F 1 01a Harness, main, '08 MY Base, '08 MY E127M0001F 1 02 Harness, SVA option Lamps, horn & fusebox A Road use A127M0013F 1 02a Harness, track day option Lamps & fusebox R Track use A127M0012F 1 03 Harness, engine, supercharged A127M0007F 1 03a Harness, engine, naturatualy aspirated C120M0026F 1 04 Harness, rear, resistor Cars without CHMSL A127M0035J 1 05 Harness, accusump Not illustrated A127M0026F 1 06 Harness, auxiliary power socket Not illustrated Optional A127M0025F 1 07 Harness, CHMSL Not illustrated Japan only A127M0027K 1 08 Harness, fire extinguisher Not illustrated Race cars A127M0044J 1 Except Japan Function Code: 17.01, Page: 1 Updated 31st May 2013 1 22 17 18 Fuses: 9, 10, 14 Fuses: 10, 12, 13 2 20 Fuses: 8, 9, 11, 12, 13, 14 3 4 19 5 6 6 7 16 17.03 Updated 2nd October2017 21 Service Parts List Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 01 Horn 'Low ' Note 01a Horn 'Hi ' Note 02 Remarks Option Part Number Qty SVA cars A100M6031F 1 A120B6076F 1 Switch Controller D117M0008F 1 03 Fan Control Module A117M0038F 1 03a Bracket, fan module retention A117M0106F 1 04 Screw, M5 x 16, button hd. fuse box fixing A116W5281F 2 05 Washer flat, 3/16", S/S, fuse box fixing A075W4009Z 2 06 Spacer, fuse box to wheelarch A111U0368F 2 07 Rawlnut, M5, fuse box to wheelarch A075W6074F 2 08 Fuse, 2A, black See Service Notes A082M6316F 1 09 Fuse, 3A, violet See Service Notes A082M6243F 2 10 Fuse, 5A, orange See Service Notes A082M6245F 4 11 Fuse, 7.5A, brown See Service Notes A082M6246F 9 12 Fuse, 7.5A, brown See Service Notes A082M6246F 9 13 Fuse, 10A, red See Service Notes A082M6247F 7 14 Fuse, 15A, light blue See Service Notes A082M6248F 3 15 Fuse, 20A, yellow See Service Notes A082M6249F 7 16 Maxi Fuse, 60A, dark blue, ABS See Service Notes Includes bracket Not illustrated 1 Function Code: 17.03, Page: 1 Updated 2nd October2017 Function Code 17.03 Horn, Inertia Switch, Modules, Fuses & Relays Dep Part Description 17 Module, flasher unit 18 Remarks Option Part Number Qty SVA cars A120M6019F 1 Module, rear fog lamp B111M0067F 1 19 Cover, fusebox A111M6115S 1 20 Switch, battery isolator Green switch Race cars A128M6000F 1 21 Switch/wiring Kit, fire extinguisher Red switch Race cars A128B0077J 1 22 Lid, engine bay fuse box A120M6052S 2 Function Code: 17.03, Page: 2 Updated 2nd October2017 19 18 20 1 9 -!8 10  11 13 15 12 16 14 2 21 8 22 7 6 5 4 3 17 17.05 Updated 28th January 2011 Service Parts List Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 01 Remarks Option Part Number Qty Column Switch, LH, indicators/dip/flash A100M6048F 1 02 Switch Panel, SVA lamps A127U0031K 1 03 Switch, hazard A340M6016F 1 04 Switch, headlamps, green tell-tale A117M0055F 1 05 Decal, headlamps graphic A117M0045F 1 06 Switch, sidelamps, green tell tale A117M0055F 1 07 Decal, sidelamps graphic A117M0005F 1 08 Switch Panel, bodyside, driver A127M0018F 1 08a Blanking Panel, bodyside, passenger A127B0115F 1 09 Switch, variable traction control A127M0004F 1 10 Knob, switch, variable traction control A120U0091F 1 11 Decal, variable traction control A127B0123F 1 12 Switch, traction control A120M0031F 1 13 Decal, traction control A120M0032F 1 14 Switch, rear fog lamp, yellow tell-tale A127M0008F 1 15 Decal, rear fog/rain lamp A117M0007F 1 16 Switch, start engine A127M0019F 1 17 Auxiliary Power Socket A117M6024F 1 A127M0016F R/B A127M0015F R/B Drill to suit switches required On battery cover Optional Function Code: 17.05, Page: 1 Updated 1st December 2014 Function Code 17.05 Interior Switches, Auxiliary Power Socket Dep Part Description 18 Remarks Option Part Number Qty Screw, ejot, panel fixing A117F6001F 8 19 Washer, flat, M4 x 9 x 0.8, panel fixing A082W4136F 8 20 Easy Clip, 50 x 2.5 x 8, panel fixing A117F6000F 8 21 Screw, No. 6 x 0.25", pan pozi., panel to housing A075W5010Z 4 22 Washer, flat, M4 x 9 x 0.8, panel to housing A082W4099F 4 Function Code: 17.05, Page: 2 Updated 1st December 2014 Fuel injectors, see 42.05 2 1 4 3 14 5 IAC & TPS, see 42.04 13 12 3a 11 6 16 17 Plug top coils, see 40.17 10 7 15 9 8 17.06 Updated 1st August 2014 Service Parts List Function Code 17.06 Engine Management & Sensors Dep Part Description Remarks Option Part Number Qty 01 Electronic Control Module (ECM) T4E, 255PS No evap. loss system 2007/08 MY A127E0029K 1 01a Electronic Control Module (ECM) T4E, 255PS Evap loss system (Japan) 2007/08 MY A127E0078S 1 01b Electronic Control Module (ECM) T4E, uncalibrated Dealer programmed 2009 MY on B120E6501F 1 02 Multi Function Relay Unit A111M6024F 1 03 Oil Control Valve, variable valve lift Also see 40.05 A120E6282S 1 03a Oil Control Valve, variable valve timing, 2ZZ Also see 40.05 A120E6282S 1 04 Sensor, camshaft position, 2ZZ A120E6347S 1 05 Sensor, knock control, 2ZZ A120E6376S 1 06 Sensor, crankshaft position, 2ZZ A120E6348S 1 07 T Map Sensor A116E6063F 2 08 Sensor, engine coolant temperature A120E6375S 1 09 Sensor, oxygen, 1, pre-catalyst A117E6007F 1 10 Sensor, oil pressure, VVTL, 2ZZ A120E6373S 1 11 Valve, vacuum switching, airbox flap valve On airbox A120E6443S 1 12 Sensor, mass air flow On airbox A120E6299S 1 13 Nut, flg., sensor retaining A120E6355S 1 14 Stud, sensor retaining A120E6478S 1 15 One Way Valve, flap valve vac. Hose A120E6444S 1 On Intercooler Function Code: 17.06, Page: 1 Updated 1st August 2014 Function Code 17.06 Engine Management & Sensors Dep Part Description 16 17 Remarks Option Part Number Qty Bolt, sensor A120E6349S 2 Clamp A120E6344S 1 Function Code: 17.06, Page: 2 Updated 1st August 2014 2 3 &% & / 1 17.07 2 7 86 Function Code 17.07 Instruments, Tell Tales, & Displays Dep Part Description Remarks Option Part Number Qty 01 Instrument Pack, MPH, SIR, TPM TPM/SIR not used on 2-eleven '08 MY B121N6000F 1 01a Instrument Pack, Km/h, SIR, TPM TPM/SIR not used on 2-eleven '08 MY B121N6001F 1 01b Instrument Pack, MPH Traction control tell-tale C120N0001F 1 01c Instrument Pack, Km/h Traction control tell-tale C120N0002F 1 02 Nut, M4, pack to brackets Also see 14.10 A075W3019F 8 03 Washer, flat, M4 Also see 14.10 A082W4099F 4 Function Code: 17.07, Page: 1 4a 13 11 4 10 5 2 1 12 6 7 9 3 17.11 Updated 16th January 2013 8 Service Parts List Function Code 17.11 Exterior Lamps, Except Headlamps Dep Part Description 01 Remarks Part Number Qty Lamp, front direction indicator, LH B117M0018F 1 01a Lamp, front direction indicator, RH B117M0017F 1 02 Bulb, 12v 21w, amber, front direction indicator A111M6091S 2 03 Lamp, side repeater A116M6002F 2 04 Lamp, license plate A117M6028F 2 04a Plinth, license plate lamp B117V0622F 2 05 Bulb, 12v 5w, license plate lamp A083M6292F 2 06 Lamp, inner, rear fog, reverse, LED Grey body moulding B120M0035F 2 06b Bulb, 12v 21w, reverse lamp Not illustrated A120M6029S 4 07 Lamp, outer, tail. turn, stop/tail, LED Grey body moulding B120M0034F 2 07b Bulb, 12v 21w, direction indicator lamp Not illustrated A120M6029S 2 08 Nyloc Nut, thin, lamp to body A100W3113F 8 09 Washer, flat, M5 x 18 x 1.5 S/S, lamp to body B075W4009Z 8 10 CHMSL Japan only A116M0016F 1 10a Harness, CHMSL Japan only A127M0027K 1 11 Fastener, Starlock, CHMSL to transom Japan only A124W6797F 2 12 Screw No. 6 x 1 1/4 flg pozi, license plate lamp A075W5013Z 4 13 Spire Nut No.6 A079W6024F 4 Not illus., also see 17.01 Option A120M0035F R/B A120M0034F R/B Function Code: 17.11, Page: 1 Updated 1st December 2014 1 2 17.13 Function Code 17.13 Headlamps Dep Part Description 01 Remarks Option Part Number Qty Headlamp Assembly, LH, RHD UK A120M0036F 1 01a Headlamp Assembly, RH, RHD UK A120M0037F 1 01b Headlamp Assembly, LH, LHD, Euro Euro A120M0038F 1 01c Headlamp Assembly, RH, LHD, Euro Euro A120M0039F 1 02 Halfnut, M10, headlamp retaining A075W3024Z 6 Function Code: 17.13, Page: 1 2 18 17 1 6 3 11 15 16 10 14 4 9 8 5 12 7 13 17.31 Updated 3rd November 2014 Service Parts List Function Code 17.31 Battery, Clamps, & Cables Dep Part Description 01 Remarks Option Part Number Qty Battery, Odyssey PS680 A127M6004F 1 02 Harness, battery A127M0002F 1 03 Bracket, battery retention A127M0022F 1 04 Cover, battery A127B0019K 1 05 Switch, battery master A127M6001F 1 06 Binding Post Assembly A340M6007F 1 07 Plate, master switch to body A127B0114F 1 08 Screw, M6 x 16, hex. hd., bracket fixing A075W1028Z 3 09 Washer, flat, M6 x 12.1 x 1.4, bracket fixing A075W4013Z 3 10 Screw, M6 x 16, button hd. S/S, cover fixing A127W2230F 4 11 Washer, flat, M6 x 25 x 1.5, S/S, cover fixing B075W4017Z 2 12 Screw, M5 x 35, button hd. S/S, plate fixing A127W7225F 2 13 Badge, lotus logo, battery cover A117U0170F 1 14 Knob, knurled, isolator switch A127M6006F 1 15 Washer Shakeproof M8 A075W4048Z 2 16 Nut M8 A075W3021Z 2 17 Nyloc M5, battery post A075W3008Z 1 18 Washer Flat 3/16 x 1/2 x16, battery post A075W4000Z 1 SVA option Function Code: 17.31, Page: 1 Updated 2nd February 2015 0$18)$&785('%< 86(2)6+$77(53522)(<(3527(&7,21$1'+($' 3527(&7,215(&200(1'('$7$//7,0(63/($6(5()(572 2:1(560$18$/)25)857+(5,1)250$7,21 4 1$77<3($33512 9(+,&/(,'(1712 /2786&$56/7'  6&&9$+& 0$;9(+,&/(:(,*+7 0$;&20%,1(':(,*+7 0$;$;/(:7)5217 0$;$;/(:75($5   .J .J .J .J 9,1 3$,17&2'(  1 2 :$51,1* 2 3 19.01 $$ ,7,6816$)(7286(9(+,&/( :,7+7+(6758&785$/ 6+($53$1(/5(029(' (1685(%2/7672548('1P Service Parts List Function Code 19.01 Labels,Certificates, Literature etc. Dep Part Description Remarks 01 Label, VIN Special order only 02 Option Part Number Qty F075U1186K 1 Label, jacking point A111U0239F 2 03 Label, shear panel warning A111A0213F 2 04 Labe, eye protection A127V6002F 1 Function Code: 19.01, Page: 1 Updated 1st May 2014 1 19.03 Service Parts List Function Code 19.03 Owner's Handbooks & Service Notes Manuals Dep Part Description Remarks 01 Owners Handbook USB Memory Stick Electronic copy of handbook & maintenance record 01a Owners Handbook, hard copy 02 Service Notes 03 Option Part Number Qty A127T0003F 1 A127T0324J 1 A120T0327J 1 Service Parts List A127T0325J 1 04 Workshop Manual, engine 1 B120T0327J 1 05 Workshop Manual, engine 2 C120T0327J 1 06 Workshop Manual, transmission D120T0327J 1 07 Labour Time Schedule A120T0328J 1 Part of Elise/Exige publicatiion Part of Elise/Exige publicatiion Function Code: 19.03, Page: 1 Updated 1st July 2015 8 10 9 14 1 2 16 17 19 13 12 11 3 30.01 18 7 6 5 4 15 17 16 Service Parts List Function Code 30.01 Chassis, Subframes Dep Part Description 01 Chassis Assembly 02 Rear Subframe 02a Rear Subframe 03 Remarks Part Number Qty A127A0043S 1 Prior to vin B10224 A127A0039S 1 From vin B10224 F120A0001F 1 Shear Panel, fuel tank bay closing panel B120A0065F 1 04 Screw, M8 x 25, hex. hd., shear panel fix A111W1156F 10 05 Washer, flat, M8 x 21 x 1.6 A111W4159F 10 06 Washer, flat, M8 x 16.6 x 1.4 A111W4164F 5 07 Nyloc Nut, M8 A907E6284F 5 08 Blanking Panel, RH, toe board air vents A111P0490K 1 09 Blanking Panel, LH, toe board air vents A111P0489K 1 10 Pop Rivet, blanking panel fix A085W6259F 8 11 Setscrew, M5 x 16, hex. hd., shear panel to chassis/sill Also see 10.25 A111W1163F 6 12 Washer, flat, M5 x 25 x 1.4, shear panel to chassis/sill Also see 10.25 A082W4098F 6 13 Spirenut, M5, shear panel to chassis/sill Also see 10.25 B100W6372F 6 14 Blanking Panel A127B0085F 1 15 Shim, subframe to chassis A116A0076F 2 16 Bolt, M12 x 60, hex. hd.,subframe to chassis A075W2070Z 4 17 Washer, flat, M12 x 23.5 x 2.3, subframe to chassis A075W4028Z 4 Made from E120A0001F Option Function Code: 30.01, Page: 1 Updated 2nd July 2010 Function Code 30.01 Chassis, Subframes Dep Part Description Remarks 18 Washer, flat, M12 x 24 x 1.6, subframe to chassis lower 19 Grommet, blanking, unused steering column hole Option Not illustrated Part Number Qty A075W4071F 2 A117W6783F 1 Function Code: 30.01, Page: 2 Updated 2nd July 2010 1 6 2 5 5 3 4 7 8 10 9 30.02a Service Parts List Function Code 30.02a Roll Cage, FIA Compliant Dep Part Description 01 Roll Cage, FIA compliant 01a Roll Cage, Japan 01b Roll Cage, federal, SCCA compliant 02 Remarks Part Number Qty C127A0026F 1 Japan A127A0044F 1 USA A127A0050F 1 Screw, M10 x 35, flg. hd., rear stay fixing A116W5247F 2 03 Screw, M8 x 25, button hd., black, frame to chassis A111W7132F 16 04 Washer, flat, M8 x 16.6 x 1.4, black, frame to chassis A075W4020Z 16 05 Cover, roll cage foot, front A127B0118K 2 06 Trim, roll cage A127V0006J 2 06a Trim, roll cage, long Japan A127V0012J 2 07 Roll Hoop, front, federal, SCCA compliant USA A127A0051F 1 08 Screw, M8 x 25, cap hd., roll hoop to skuttle beam top USA 09 Screw, M8 x 25, hex. hd. black, roll hoop to chassis front USA B075W1039Z 4 10 Washer, flat, M8 x 16.6 x 1.4, black, hoop to chassis USA A075W4020Z 8 Three point seat belts Fits item 01a Option 4 Function Code: 30.02a, Page: 1 Updated 1st December 2014 15 18 16 17 22 25 16 26 16 16 11 24 25 16 28 29 10 14 27 9 5 6 37 43 12 19 38 21 23 20 13 8 7 1 16 39 4 41 17 16 13 45 48 47 49 40 36 42 46 30 16 See 34.01 30 16 23 3 44 34 33 35/35a 33 34 14 16 35 51 2 31 32 See 33.01 53 52 16 18 34 33 22 50 54 Ohlins Dampers 31.01 Updated 16th January 2013 Service Parts List Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, LH A116C0001F 1 01a Hub Carrier, RH A116C0002F 1 02 Hub/Bearing Assembly, with wheel speed sensor A117D6005F 2 03 Screw, M12 x 45, hex. hd., hub assy. to hub carrier A116W2192F 6 04 Steering Arm, LH C127C0003F 1 04a Steering Arm, RH C127C0004F 1 05 Bolt, M10 x 40, 10.9G, cap hd., arm to hub carrier A117W7211F 2 06 Bolt, M10 x 60, 10.9G, cap hd., arm to hub carrier A117W7213F 2 07 Shim, 1mm, camber adjustment A111C0062F As req. 07a Shim, 3mm, camber adjustment A111C0064F AS req. 08 Shim/Bracket, connector retaining, LH B116C0013F 1 08a Shim/Bracket, connector retaining, RH B116C0012F 1 09 Bush, upper wishbone rear pivot A116C0035F 2 10 Damper/ABS Unit Mounting Bracket, LH B127C0001F 1 10a Damper/ABS Unit Mounting Bracket, RH B127C0002F 1 11 Spring/Damper Assy. standard Bilstein Road use A127C0020H 2 11a Spring/Damper Assy., Ohlins, adjustable, LH Remote reservior Track use C127C4001F 1 11b Spring/Damper Assy., Ohlins, adjustable, RH Remote reservior Track use C127C4002F 1 1 per wishbone Function Code: 31.01, Page: 1 Updated 1st August 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 12 Remarks Option Part Number Qty Road Spring, standard Road use A127C0021H 2 12a Road Spring, Sport Track use A127C6002F 2 13 Bolt, M10 x 55, hex. hd., damper bottom fix. A079W2057F 2 14 Bush, lower wishbone/upper wishbone front pivots A116C0068F 6 15 Bolt, M10 x 70, hex. hd., damper top fix. A075W2058Z 2 16 Washer, flat, M10 x 21 x 2 B111W4163F 22 17 Spacer, damper to top mounting bracket A111C0061F 4 18 Nyloc Nut, M10, damper fixings A100W3112F 4 19 Bolt, M8 x 25, hex, hd., bracket to chassis A111W1156F 4 20 Washer, flat, M8 x 16.6, bracket to chassis A111W4164F 4 21 Nyloc Nut, M8, bracket to chassis A075W3010Z 4 22 Ball Joint B111C6012F 4 22 Ball Joint B111C6012F 4 23 Nyloc Nut, M12 x 1.5, ball joint A100C6019F 2 24 Pivot Bolt, M10 x 80, hex. hd., wishbone upper front A075W2061Z 2 25 Nyloc Nut, M10, wishbone upper to chassis A100W3112F 4 26 Shim, castor adjustment A111C0077F 6 27 Snubber Washer, rubber coated, upper wishbone A111C0081F 2 28 Shim, castor adjustment, small A111C0080F 8 29 Pivot Bolt, M10 x 75mm, hex. hd., wishbone upper rear A075W2059Z 2 30 Nyloc Nut, M10, wishbone lower to chassis fix A100W3112F 4 Replace in car sets Black finish Function Code: 31.01, Page: 2 Updated 1st August 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description Remarks 31 Wishbone Assembly, lower, LH 31a Wishbone Assembly, lower, RH 32 Option Part Number Qty Includes balljoint & bushes A117C0035J 1 Includes balljoint & bushes A117C0034J 1 Anti-Roll Bar Drop Link A111C0063F 2 33 Washer, flat, M10 x 24 x 1.5, drop link fix A075W4023F 4 34 Nyloc Nut, M10 x 1.25, drop link fix A111W3152F 4 35 Pivot Bolt, M10 x 85, hex. hd., wishbone lower 2 off rear with Sport A/R bar A079W2063F 4 35a Pivot Bolt, M10 x 130, hex. hd., front lower wishbone Use with item 45 A075W2065F 2 36 Anti-Roll Bar A120C0023F 1 37 Clamp Bracket, A/R bar A111C0107F 2 38 Pivot Bush, rubber, A/R bar. A111C0094F 2 39 Spacer Plate, A/R bar fixing A111C0109F 2 39 Spacer Plate, A/R bar fixing A111C0109F 2 40 Screw, M8 x 30, skt. cap hd., A/R bar clamp fixing A117W7215F 4 41 Washer, flat, M8 x 16.5 x 1.6, bracket to chassis upper A111W4175F 2 42 Washer, flat, M8 x 25 x 1.4, bracket to chassis lower A111W4156F 2 43 Wishbone Assembly, upper, LH Includes balljoint & bushes A127C0005J 1 43a Wishbone Assembly, upper, RH Includes balljoint & bushes A127C0006J 1 44 Anti-Roll Bar, sport, adjustable, black A111C0134S 1 45 Mounting Clamp, nylon, A/R bar B111C0052F 2 46 Bolt, M5 x 45, cap hd., clamp fixing A082W2106F 2 47 Washer, flat, M5 x 10 x 1.0, clamp fixing A075W4011Z 2 Sport A/R bar clamp Function Code: 31.01, Page: 3 Updated 1st August 2015 Function Code 31.01 Front Suspension, Incl. Hubs Dep Part Description 48 Remarks Option Part Number Qty Nyloc Nut, M5, clamp fixing A100W3113F 2 49 Bush, A/R bar mount to chassis A111C0060F 2 50 'O' Ring, silicon, Ohlins damper canister retention A127C6003F 4 51 Terry Clip, Ohlins damper canister retention, front A111W6590F 4 52 Screw, M4 x 18, Ohlins damper canister retention, front A127W7224F 8 53 Nyloc Nut, M4, Ohlins damper canister retention, front A075W3049F 8 54 Washer, flat, M4 x 9, damper canister retention, front A082W4099F 8 Function Code: 31.01, Page: 4 Updated 1st August 2015 8 9 10 22 19 19 26 12 21 7 10 18 16 17 14 20 15 10 19 7 23 16 26 6 5 8 17 16 18 16 9 19 4 38 24 13 33 13 39 32 1 25 3 29 2 31 36 26 See 33.01 See 34.01 35 42 40 11 9 34 37 43 46 10 27 28 12 30 31.03 Updated 5th January 2015 41 45 Ohlins Dampers 44 Service Parts List Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 01 Remarks Option Part Number Qty Hub Carrier, LH A116D0097F 1 01a Hub Carrier, RH A116D0096F 1 02 Hub/Bearing Assembly, with wheel speed sensor A117D6005F 2 03 Screw, M12 x 40, hex. hd., hub assy. to hub carrier A116W1170F 6 04 Ball Joint Carrier B117D0067F 2 05 Bolt, M10 x 50, 10.9G, cap hd., carrier to hub carrier A117W7212F 4 06 Shim, camber adjustment D111D0052F As req. 07 Pivot Bolt, M10 x 55, hex. hd., upper wishbone F & R A079W2057F 4 08 Washer, flat, M10 x 20.5 A075W4024Z 22 09 Lower Wishbone Assembly, LH Includes balljoint & bushes C116D0081J 1 09a Lower Wishbone Assembly, RH Includes balljoint & bushes C116D0080J 1 10 Bolt, M10 x 55, hex. hd., spring/damper fixing A079W2057F 4 11 Nyloc Nut, M10, 8.8 grade A100W3112F 12 12 Ball Joint B111C6012F 4 13 Nyloc Nut, M12 x 1.5, balljoint A100C6019F 4 14 Bracket, lower wishbone to chassis, LH C120D0023F 1 14a Bracket, lower wishbone to chassis, RH C120D0024F 1 15 Bolt, M8, bracket to chassis A111W1156F 4 Function Code: 31.03, Page: 1 Updated 1st August 2015 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description Remarks 16 Washer, flat, M10 x 21 x 2, bracket to chassis Black finish 17 Option Part Number Qty B111W4163F 8 Spacer, M10, bracket to chassis A111D0147F 8 19 Tab Washer, upper pivot bolts B116D0031F 8 19 Tab Washer, upper pivot bolts B116D0031F 8 20 Tab Washer, lower front pivot bolt A116D0032F 2 21 Road Spring Standard A127D0007H 2 21a Road Spring Motor Sport B127D0002H 2 22 Spring/Damper Assy. Standard A127D0006F 2 22a Spring/Damper Assy., Ohlins, adjustable, LH Remote reservior Motor Sport C127D6000F 1 22b Spring/Damper Assy., Ohlins, adjustable, RH Remote reservior Motor Sport C127D6001F 1 23 Pivot Bolt, M10 x 65, hex. hd., lower wishbone front A075W2056Z 2 24 Wishbone Assembly, upper, LH Includes balljoint & bushes B116D0085J 1 24a Wishbone Assembly, upper, RH Includes balljoint & bushes B116D0084J 1 25 Bush, lower wishbone front pivot (short) A116C0067F 4 26 Bush, lower wishbone rear/upper wishbones A116C0068F 6 27 Nut, castellated, shaft to hub A116D6001F 2 28 Washer, flat, nut to shaft A082D6025F 2 29 Locknut, flange, cleave, M10 x 1.25, inner toe link fixing A117W3189F 2 30 Ball Joint, tapered, outer, RH thread, M10 x 1.25 x 45 stud A117D0089S 2 31 Nyloc Nut, M12, balljoint to hub carrier A100C6019F 2 32 Spherical Balljoint, inner B120D0036F 2 Function Code: 31.03, Page: 2 Updated 1st August 2015 Function Code 31.03 Rear Suspension, Incl. Hubs Dep Part Description 33 Remarks Option Part Number Qty Spacer, joint to subframe A120D0035F 2 34 Locknut, M12, LH thread, ball joint to rod A111W3149F 2 35 Toe Link Rod B116D0053S 2 36 Washer, flat, 7/16" X 7/8", bolt to crossbrace A120W4199F 2 37 Pivot Bolt, M10 x 120 x 1.25, hex. hd., lower pivot/TCA A120W2212F 2 38 Shim/Bracket, connector retaining, LH B116C0013F 1 38a Shim/Bracket, connector retaining, RH B116C0012F 1 39 Crossbrace, track control arms B120D0040F 1 40 Split Pin, nut to shaft A116D6003F 2 41 'O' Ring, silicon, Ohlins damper canister retention A127C6003F 4 42 Terry Clip, Ohlins damper canister retention A111W6590F 4 43 Screw, M4 x 18, Ohlins damper canister retention A127W7224F 8 44 Nyloc Nut, M4, Ohlins damper canister retention A075W3049F 8 45 Washer, flat, M4 x 9 x 0.8, damper canister retention A082W4099F 8 46 Toe Link Assembly A120D0043F 2 Function Code: 31.03, Page: 3 Updated 1st August 2015 3 4 5 2 12 1 14 13 2 11 3 4 5 32.01 7 8 9 6 10 Service Parts List Function Code 32.01 Rack & Pinion, & Lower Column Dep Part Description 01 Remarks Option Part Number Qty Steering Rack Assembly, RHD A117H0052F 1 01a Steering Rack Assembly, LHD A117H0053F 1 02 Gaiter, steering rack, non-pinion end Steel rack tube A120H6004S 1 02a Gaiter, steering rack, pinion end Steel rack tube A120H6005S 1 03 Lock Nut, M12 , track rod end to track rod A111W3124F 2 04 Track Rod End/Ball Joint A117H0009F 2 05 Nyloc Nut, M10, track rod end to steering arm A111W3152F 2 06 Intermediate Steering Shaft Assembly D111H0003F 1 07 Adjuster Plate, rack height setting (0 notch) A111H0011F 2 08 Washer, flat, M8, rack mounting A075W4020Z 2 09 Setscrew, M8 x 25, hex. hd., rack mounting A082W1110F 2 10 Setscrew, M10 x 30, hex. hd., rack mounting A100A6028F 2 11 Washer, flat, M10, rack mounting A075W4024Z 2 12 Bolt, M8 x 40, hex. hd., 10.9 grade, steering shaft to U/J A918W2171F 4 13 Nyloc Nut, M8, steering shaft to U/J A075W3010Z 4 14 Seal, steering shaft thro' bulkhead A120H0002F 1 Includes nut, item: 5 Includes both universal joints Function Code: 32.01, Page: 1 Updated 4th April 2013 13 7 See 17.05 10 14 18 19 14 15 16 20 9 20 15 12 16 20 8 1 17 4 3 2 2a 32.05 11 15 16 22 6 5 21 16 16 17 Service Parts List Function Code 32.05 Upper Column, Steering Wheel Dep Part Description Remarks 01 Steering Wheel Assembly 01a Option Part Number Qty Silver crash pad A117H6004F 1 Steering Wheel, Momo Not illustrated A111H6025S 1 01b Hub, Momo steering wheel Not illustrated A127B6014F 1 02 Horn Push, (less badge) A111H6021H 1 02a Horn Badge A111H6023H 1 02b Horn Push, Lotus logo, double contact, Momo wheel A111H6024S 1 03 Crash Pad, silver A117H0016S 1 04 Lock Plate, steering wheel A111H6009F 1 06 Upper Steering Column A117H6001F 1 07 Bracket, switch module mounting B111H0006F 1 08 Column Mounting Bracket, RH E117U0016F 1 09 Bracket, forward column mounting B111H0004F 1 10 Column Mounting Bracket, LH E117U0135F 1 11 Nutplate, upper column support B111H0007F 2 12 Pop Rivet, nutplate to bracket A111W6586F 2 13 Bolt, M8 x 35, hex. hd., column to bracket A075W2038D 2 14 Washer, flat, M8 x 20 x 2.5 A079W4019F 3 15 Setscrew, M6 x 16, side to forward brk/chassis A075W1028Z 4 Not illustrated Includes ign. switch/steering lock Function Code: 32.05, Page: 1 Updated 1st December 2014 Function Code 32.05 Upper Column, Steering Wheel Dep Part Description 16 Remarks Option Part Number Qty Washer, flat, M6 x 12.1 x 1.4 A075W4013Z 8 17 Nyloc Nut, M6 A907E6258F 4 18 Setscrew, M8 x 16 hex. hd., front mounting A075W1036Z 1 19 Washer, spring, M8 A075W4036Z 1 20 Rubber Beading, bracket edge protection B075U6054V 0.3M 21 Steering Lock Housing A111H6003S 1 22 Washer, spring, M6 A075W4035F 2 Excluding lock barrel, (refer to Elise parts book 10.17) Function Code: 32.05, Page: 2 Updated 1st December 2014 1 12 14 2 13 1 11 8 10 3 7 9 6 4 9 5 33.01 Service Parts List Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 01 Brake Disc, cross drilled 02 Brake Caliper, rear, RH 02a Remarks Option Part Number Qty C117J0031F 4 Includes brake pads, T4139 A116J0080F 1 Brake Caliper, rear, RH no brake pads B116J0082S 1 02b Brake Caliper, rear, LH Includes brake pads, T4139 A116J0079F 1 02c Brake Caliper, rear, LH no brake pads B116J0081S 1 02d Brake Caliper, rear, RH, yellow Includes brake pads Optional A127J6003F 1 02e Brake Caliper, rear, LH, yellow Includes brake pads Optional A127J6002F 1 03 Brake Pad Set, rear B117J0085S 1 03a Brake Pad Set, rear, sport A111J0151S 1 04 Brake Caliper, front RH Includes brake pads, T4139 A117J0132F 1 04a Brake Caliper, front LH Includes brake pads, T4139 A117J0131F 1 04b Brake Caliper, front RH, yellow Includes brake pads Optional A127J6001F 1 04b Brake Caliper, front LH, yellow Includes brake pads Optional A127J6000F 1 05 Brake Pad Set, front B117J0084S 1 05a Brake Pad set, front, sport A111J0150S 1 05b Shims, self adhesive, pad front, RH Not illustrated A117J0014H 1 05c Shims, self adhesive, pad front, LH Not illustrated A117J0015H 1 06 Anti-Rattle Spring, front brake pads B111J0098H 2 Optional Optional Function Code: 33.01, Page: 1 Updated 3rd April 2017 Function Code 33.01 Brake Discs, Calipers, & Parking Brake Assembly Dep Part Description 07 Remarks Option Part Number Qty Pin, front pad retaining B111J0123H 4 08 ' R' clip, pin retention A075W6175F 4 09 Screw, M6 x 16, csk., skt., hd., disc to hub A918W7120F 4 10 Nipple Cover, front brake bleed A111J6029F 2 11 Bolt, M10 x 65, cap hd., front caliper fixing A111W7144F 4 12 Bolt, M10 x 80, hex. hd., rear caliper fixing B082W1113F 2 13 Bolt, M8 x 60, cap hd., rear caliper fixing A111W1166F 2 14 Washer, flat, M10 x 20.5, rear caliper upper fixing bolt A075W4024Z 2 15 Sliding Pin Bush Kit, rear calipers Includes sleeves, boots & seals A082J6162S 2 16 Piston Retraction Tool, rear calipers Not illustrated T000T1242F 1 Black finish Function Code: 33.01, Page: 2 Updated 3rd April 2017 10 11 12 8 13 16 17 1 9 12 13 7 12 13 12 2 3 20 5 4 14 15 4 38 36 27 47 27 34 50 37 39 46 28 44 19 26 25 33.03 42 43 52 51 45 25 31 30 29 26 27 48 See 47.01 23 40 41 35 49 22 24 21 18 6 44 45 24 33 32 Service Parts List Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 01 Remarks Option Part Number Qty ABS Control Module A120J6000F 1 02 ECU Kit, ABS actuator A120M6004S 1 03 HCU Kit, ABS actuator A116M0091S 1 04 Grommet, small, module to bracket sides A116J6001F 2 05 Grommet, large, module to bracket rear A116J6002F 1 06 Bolts, ABS kit A116J6003F 1 07 Bracket, ABS module mounting, RHD A116J0002F 1 07a Bracket, ABS module mounting, LHD A116J0001F 1 08 Rubber Bobbin, bracket to mount One stud, one tapped insert A082J6177F 2 09 Rubber Isolator Bush, bracket to body Two studs A082J6170F 1 10 Screw, M6 x 10, hex. hd., bobbin to bracket A075W1026Z 2 11 Washer, spring, M6, bobbin to bracket A075W4035Z 2 12 Washer, flat, M6 x 15, bobbin to bracket A075W1029Z 6 13 Nyloc Nut, M6, bobbin fix. A075W3009Z 4 14 Pipe, ABS to front RH, RHD B116J0017F 1 14a Pipe, ABS to front RH, LHD B116J0018F 1 15 Pipe, ABS to front LH, RHD B116J0016F 1 15a Pipe, ABS to front LH, LHD B116J0019F 1 Function Code: 33.03, Page: 1 Updated 2nd February 2015 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 16 Remarks Option Part Number Qty Pipe, ABS to sill RH, RHD B116J0020F 1 16a Pipe, ABS to sill RH, LHD B116J0022F 1 17 Pipe, ABS to sill LH, RHD B116J0021F 1 17a Pipe, ABS to sill LH, LHD B116J0023F 1 18 Pipe, front to rear sill, RH B116J0028F 1 19 Pipe, front to rear sill, LH B116J0027F 1 20 Pipe, sill to flexi rear, RH B120J0004F 1 21 Pipe, sill to flexi rear, LH B120J0003F 1 22 Pipe, ABS to master cylinder front port, RHD B116J0030F 1 22a Pipe, ABS to master cylinder front port, LHD B116J0029F 1 23 Pipe, ABS to master cylinder rear port, RHD B116J0032F 1 23a Pipe, ABS to master cylinder rear port, LHD B116J0031F 1 24 Hose, pipe to caliper, front & rear B082J4390F 4 24a Hose Set, braided Four hoses A340J6000S 1 25 Clip, 10mm dia. x 15 wide, hose retention Upper front, lower rear wishbones A111W6595F 4 26 Nyloc Nut, M6, thin Zn, clip to wishbone A907E6285F 4 27 Connector, brake pipes A116J6032F 4 28 Clip, double, pipes to scuttle A116W6668F 2 29 Clip, button, single, pipe to scuttle A116W6661F 2 30 Clip, single, pipe to chassis siderail A082W6457F 8 31 Clip, single, pipe to chassis rear A116W6700F 2 * Optional LHD Cut to clear extrusion Function Code: 33.03, Page: 2 Updated 2nd February 2015 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 32 Remarks Option Part Number Qty Swivel Clip, rear hoses to toe links A089W6287F 2 33 Cable Tie, rear hoses to toe links A082W6324F 2 34 Master Cylinder A116J0047H 1 35 Brake Fuid Reservoir A116J0048H 1 36 Hose, reservoir to master cylinder A116J0074H 2 37 Hose Clip, hose to spigots A116J0073H 4 38 Cable Tie, reservoir to bracket B075W6045Z 1 39 Hose, vacuum, servo to check valve A116J6038F 1 40 Hose, throttle body to check valve, 2ZZ A120J0008K 1 41 Hose Clamp, 14mm, hose to throttle body A116K6017F 1 42 Swivel Clip, hose to heater pipe A082W6587F 6 43 Cable Tie, heater pipe to hose A082W6324F 6 44 Nut, M10 x 1.0, thin Zn, pipe to hose A075J6017Z 4 45 Washer, M10, internal shakeproof, pipe to hose A075W4049Z 4 46 Brake Servo A116J0051H 1 47 Bracket, reservoir mounting, LHD A116J0050H 1 47a Bracket, reservoir mounting, RHD A116J0084H 1 48 Bracket, servo to pedal box A116J0049H 1 49 Spigot, hoses to master cylinder A120J6003S 2 50 Grommet, spigot to master cylinder A120J6008S 2 51 Bracket, brake pipe front A127J0002F 1 Function Code: 33.03, Page: 3 Updated 2nd February 2015 Function Code 33.03 Master Cylinder, Servo, ABS Controller, Pipes & Hoses Dep Part Description 52 Pop Rivet, bracket to chassis Remarks Option Part Number Qty A111W6613F 6 Function Code: 33.03, Page: 4 Updated 2nd February 2015 4 5 7 2 8 9 6 1 12 6 7 13 10 33.05 14 11 3 See 47.05 Service Parts List Function Code 33.05 Parking Brake Mechanism Dep Part Description 01 Remarks Option Part Number Qty Parking Brake Assembly, without hand grip A116J0015H 1 02 Hand-Grip, alloy, satin finish, parking brake lever A117U0147F 1 03 Cable, parking brake primary A120J0005H 1 04 Cable, parking brake secondary D116J0062F 1 05 Equaliser, parking brake A117J0120F 1 06 Clevis Pin, M8 x 10.5, cable fixing A111W6674F 2 06 Clevis Pin, M8 x 10.5, cable fixing A111W6674F 2 08 Bumper, self adhesive A111J6025F 2 09 Bumper, self adhesive A111J6027F 2 10 Screw, M8 x 25, hex. hd., lever to bracket A075W1039Z 2 11 Washer, flat, M8 x 16 x1.4, lever to bracket A075W4020Z 2 12 Switch, parking brake tell tale A132J6060S 1 13 Screw, M3 x 16, pan hd. pozi., switch to bracket A082W5110F 2 14 Nyloc Nut, M3, switch to bracket A079W3060F 2 Function Code: 33.05, Page: 1 Updated 5th June 2017 1c,3c 1b,3b 2 1,1a 4 3,3a 7 5 8 6 34.01 Updated 16th July 2012 Service Parts List Function Code 34.01 Wheels, Tyres & Valves Dep Part Description 01 Remarks Option Part Number Qty Road Wheel, front, five spoke, forged, black, 7.0 x 16 Optional A127G0001H 2 01a Road Wheel, front, five spoke, forged, HP silver, 7.0 x 16 Optional lotus sport A127G0004F 2 01b Road Wheel, front, eight split spoke, black 6.5 x 16 Standard A122G0007H 2 01c Road Wheel, front, five spoke, forged, HP silver, 7.0 x 16 Optional A127G0007F 2 02 Tyre, front, 195/50 R16, Yokohama A048 B122G0013L 2 03 Road Wheel, rear, five spoke, forged, black, 8.0 x 17 Optional A127G0002H 2 03a Road Wheel, rear, five spoke, forged, HP silver, 8.0 x 17 Optional lotus sport A127G0003F 2 03b Road Wheel, rear, eight split spoke, black 7.5 x 17 Standard A122G0008H 2 03c Road Wheel, rear, five spoke, forged, HP silver, 8.0 x 17 Optional A127G0008F 2 04 Tyre, rear, 225/45 R17, Yokohama A048 B117G0131L 2 05 Centre Cap, Lotus logo, forged wheel A132G0174F 4 05a Centre Cap, Lotus logo, standard wheel A120G0046F 4 06 Wheel Bolt, socket hd. 25mm thread B117G6000F 16 07 Tyre Valve A117G6007S 4 08 Wheel Bolt Adaptor A117G0036F 1 09 Spigot ring, forged wheels A127G0009S 4 50mm dia 13mm deep, flush fitting Not illus. comes with forged wheels Function Code: 34.01, Page: 1 Updated 1st May 2014 1 40.00 Function Code 40.00 Engine Assemblies Dep Part Description 01 Engine Assembly, undressed, 2ZZ 01a Engine Assembly, 'short', 2ZZ Remarks Block, bearing panel, crankshaft, pistons, con. Rods Option Part Number Qty A120E6104S 1 A120E6106S 1 Function Code: 40.00, Page: 1 1 7 8 4 3 2 6 5 40.01 Updated 16th July 2012 Service Parts List Function Code 40.01 Engine Block & Oil Pick up Dep Part Description Remarks 01 Cylinder Block Assembly, 2ZZ Includes integral liners, bearing panel 02 Option Part Number Qty A120E6139S 1 Bolt, panel to block A120E6465S 10 03 Bolt, panel to block, 2ZZ A120E6449S 1 04 Oil Strainer/Pick-up Pipe, 2ZZ A120E6274S 1 05 Nut, flange, pick-up to panel, 2ZZ A120E6161S 2 05 Nut, flange, pick-up to panel, 2ZZ A120E6161S 2 06 Bolt, flg, hd., pick-up to panel, 2ZZ A120E6466S 1 07 Gasket, strainer to panel, 2ZZ A120E6275S 1 08 Nozzle Assembly, oil jet piston cooling, 2ZZ A120E6296S 4 09 Jointing Compound, panel to block A120E6474S 1 Not illustrated Function Code: 40.01, Page: 1 Updated 16th July 2012 21 19 26 20 3 10 21 19 16 8 23 25 4 15 17 23 13 24 2 22 18 5 19 14 7 1 11 6 12 21 9 21 40.01a Updated 1st August 2014 Service Parts List Function Code 40.01a Engine Mounts Dep Part Description 01 Remarks Option Part Number Qty Insulator, engine mounting, RH, 2ZZ A120E6393S 1 02 Bracket, alloy, insulator to engine, modified A128E0016K 1 03 Insulator, engine mounting, LH A120E6397S 1 04 Bracket, insulator to transmission A120E6396S 1 05 Bracket Assembly, engine mounting, front Includes bush, item 6 A120A0099J 1 06 Bush, engine mounting, front Part of bracket assembly item 5 A120A0099J 1 07 Bracket, engine insulator rear B120A0085F 1 08 Insulator, engine mounting, rear A120A0035K 1 09 Bracket, engine to chassis, RH B120A0055F 1 10 Bracket, engine to chassis, LH A120A0059F 1 11 Bracket, engine to chassis, front A120A0045F 1 12 Bolt, flg. hd., bush to bracket, front A120E6451S 1 13 Nut, flg., bush to bracket, front A120E6454S 1 14 Bolt, flg. hd., bush to bracket, rear A120E6452S 1 15 Nut, flg., bush to bracket, rear A120E6455S 1 16 Bolt, flg. hd., insulator to bracket A120E6394S 2 17 Nut, flg., insulator to bracket A120E6395S 2 18 Bolt, flg. hd., bracket to engine A120E6481S 1 Function Code: 40.01a, Page: 1 Updated 1st August 2014 Function Code 40.01a Engine Mounts Dep Part Description Remarks 18a Bolt, flg. hd., bracket to engine, upper centre 18b Bolt, flg. hd., bracket to engine, lower 19 Option Part Number Qty Not illustrated A120E6185S 1 Not illustrated A120E6181S 3 Bolt, flg. hd., insulator to chassis bracket A120E6390S 4 20 Bolt, flg. hd., bracket to transmission A120E6495S 3 21 Bolt, flg. hd., brackets to chassis A116W5238F 4 22 Bolt, flg. hd., bracket to chassis A120W5278F 2 23 Bolt, flg. hd., bracket to engine A120E6496S 4 24 Bolt, flg. hd., insulator to subframe A120E6390S 4 25 Bolt, flg. hd., insulator to bracket A120E6398S 1 26 Nut, flg., insulator to bracket A120E6399S 1 Function Code: 40.01a, Page: 2 Updated 1st August 2014 1 5 15 2 9 4 6 21 20 14 10 22 12 8 7 19 18 40.02 11 16 3 13 17 Service Parts List Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description Remarks 01 Gasket Kit, cylinder head, 2ZZ 02 Gasket, cam cover, 2ZZ 03 Option Part Number Qty Included in item 1 engine overhaul kit, 40.02a A120E6108S 1 Also see 40.07 A120E6119S 1 Gasket, cylinder head, 2ZZ A120E6123S 1 04 Gasket, spark plug tube, 2ZZ A120E6125S 4 05 Gasket, oil filler cap, 2ZZ Also see 40.07 A120E6130S 1 06 Gasket, timing chain cover, large, 2ZZ Also see 40.08a A120E6133S 1 07 Gasket, timing chain cover, small, 2ZZ Also see 40.08a A120E6134S 1 08 Gasket, inlet manifold, 2ZZ Also see 42.07 A120E6342S 1 09 Gasket, exhaust manifold, 2ZZ Also see 40.21 A120E6343S 1 10 Gasket, vent tube to cam cover, 2ZZ Also see 40.07 A120E6167S 1 11 Gasket, throttle body, 2ZZ Also see 42.04 A120E6354S 1 12 Gasket, oil control valve housing, 2ZZ Also see 40.05 A120E6284S 1 13 Gasket, downpipe to manifold, 2ZZ Also see 45.01 A120E6407S 1 14 Valve Stem Oil Seal, inlet, black, 2ZZ Also see 40.05 A120E6219S 8 15 Valve Stem Oil Seal, exhaust, green, 2ZZ Also see 40.05 A120E6220S 8 16 Gasket, oil filter plug to head Also see 40.05 A120E6289S 1 17 'O' ring, tube to block Also see 40.15 A120E6281S 1 18 Seal, 'O' ring, pump to block, 2ZZ Also see 40.13 A120E6300S 1 Function Code: 40.02, Page: 1 Updated 3rd November 2014 Function Code 40.02 Gaskets & Sealants, Top Overhaul Set Dep Part Description 19 Oil Seal, timing cover to crankshaft 20 'O' Ring, injector, 2ZZ 21 Insulator, injector, 2ZZ 22 'O' Ring, cam cover to head, 2ZZ Remarks Option Part Number Qty A120E6459S 1 Also see 42.05 A120E6357S 4 Also see 42.05 A120E6361S 4 A120E6127S 1 Function Code: 40.02, Page: 2 Updated 3rd November 2014 1 9 10 4 6 5 7 3 8 2 See 40.02 40.02a Updated 3rd November 2014 Service Parts List Function Code 40.02a Gaskets & Sealants, Bottom Overhaul Set Dep Part Description Remarks 01 Gasket Kit, engine overhaul, 2ZZ 02 Option Part Number Qty Includes item 1, 40.02 A120E6107S 1 Gasket, sump plug sealing Also see 40.03 A120E6461S 1 03 Gasket, oil strainer to panel, 2ZZ Also see 40.01 A120E6275S 1 04 Gasket, oil pump, 2ZZ Also see 40.15 A120E6271S 1 05 Gasket, inlet housing Also see 40.13 A120E6314S 1 06 Gasket, oil separator Also see 40.07 A120E6171S 1 07 'O' Ring, exchanger to block Also see 46.03 A120E6458S 1 08 'O' Ring, filter to block, 2ZZ Includes union, see 46.03 A120E6292S 1 09 Oil Seal, crankshaft rear, 2ZZ A120E6138S 1 10 Gasket, coolant bypass pipe to block, 2ZZ A120E6304S 1 Function Code: 40.02a, Page: 1 Updated 3rd November 2014 6 7 7 3 4 5 1 40.03 2 Function Code 40.03 Sump Assembly Dep Part Description 01 Remarks Part Number Qty Sump Assembly, 2ZZ A120E6157S 1 02 Nut, flg., sump to engine A120E6161S 4 03 Bolt, hex. flg. hd., sump to engine A120E6160S 12 04 Drain Plug, sump, 2ZZ A120E6162S 1 05 Washer, plug sealing A120E6461S 1 06 Baffle Panel, sump, 2ZZ A120E6158S 1 07 Screw, hex. flg. hd., panel to engine A120E6164S 4 08 Jointing Compound, sump to engine A120E6474S 1 Not illustrated Option Function Code: 40.03, Page: 1 See 17.06 4 2 22 24 23 25 28 Part of head assy. 17 18 3 26 5 27 8 7 1 29 16 19 15 17 18 20 21 13 14 12 11 40.05 Updated 1st August 2014 6 10 9 Service Parts List Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description Remarks 01 Cylinder Head Assembly, 2ZZ Includes cam retaining caps 02 Option Part Number Qty A120E6109S 1 Bolt, head to block A120E6122S 10 03 Washer, flat, A120E6121S 10 04 Bolt, cam caps to head, 2ZZ A120E6453S 20 05 Bolt, rocker shaft retention, 2ZZ A120E6267S 10 06 Valve Spring, inlet, 2ZZ A120E6269S 8 06a Valve Spring, exhaust, 2ZZ A120E6268S 8 07 Valve Retainer, 2ZZ A120E6218S 16 08 Valve Collet, 2ZZ A120E6221S 32 09 Valve Spring seat, 2ZZ A120E6217S 16 10 Valve Stem Oil Seal, inlet, black, 2ZZ A120E6219S 8 10a Valve Stem Oil Seal, inlet, green, 2ZZ A120E6220S 8 11 Inlet Valve, 2ZZ A120E6215S 8 12 Valve Seat Insert, inlet, standard, 2ZZ A120E6117S 8 12a Valve Seat Insert, inlet, + 0.03, 2ZZ A120E6112S 8 13 Valve Guide, inlet, standard, 2ZZ A120E6110S 8 13a Valve Guide, inlet, + 0.05, 2ZZ A120E6111S 8 14 Exhaust Valve, 2ZZ A120E6216S 8 Function Code: 40.05, Page: 1 Updated 1st August 2014 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 15 Remarks Option Part Number Qty Valve Seat Insert, exhaust, standard, 2ZZ A120E6118S 8 15a Valve Seat Insert, exhaust, + 0.03, 2ZZ A120E6113S 8 15a Valve Seat Insert, exhaust, + 0.03, 2ZZ A120E6113S 8 16 Valve Guide, exhaust, standard A120E6110S 8 18 Bolt, flg. hd., valve retaining A120E6129S 2 18 Bolt, flg. hd., valve retaining A120E6129S 2 19 Oil Filter A120E6286S 1 20 Gasket, oil filter plug to head A120E6289S 1 21 Plug, oil filter retaining A120E6288S 1 22 Oil Control Valve Housing A120E6283S 1 24 Flange Nut, housing to head A120E6287S 2 24 Flange Nut, housing to head A120E6287S 2 25 Screw, housing to head A120E6290S 3 26 Oil Filter A120E6285S 1 27a Shim, valve clearance, 2.000, 2ZZ A120E6222S As req. 27aa Shim, valve clearance, 2.020, 2ZZ A120E6223S As req. 27b Shim, valve clearance, 2.040, 2ZZ A120E6224S As req. 27bb Shim, valve clearance, 2.060, 2ZZ A120E6225S As req. 27c Shim, valve clearance, 2.080, 2ZZ A120E6226S As req. 27cc Shim, valve clearance, 2.100, 2ZZ A120E6227S As req. 27d Shim, valve clearance, 2.120, 2ZZ A120E6228S As req. Function Code: 40.05, Page: 2 Updated 1st August 2014 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description Remarks Option Part Number Qty 27dd Shim, valve clearance, 2.140, 2ZZ A120E6229S As req. 27e Shim, valve clearance, 2.160, 2ZZ A120E6230S As req. 27ee Shim, valve clearance, 2.180, 2ZZ A120E6231S As req. 27f Shim, valve clearance, 2.200, 2ZZ A120E6232S As req. 27ff Shim, valve clearance, 2.220, 2ZZ A120E6233S As req. 27g Shim, valve clearance, 2.240, 2ZZ A120E6234S As req. 27gg Shim, valve clearance, 2.260, 2ZZ A120E6235S As req. 27h Shim, valve clearance, 2.280, 2ZZ A120E6236S As req. 27hh Shim, valve clearance, 2.300, 2ZZ A120E6237S As req. 27i Shim, valve clearance, 2.320, 2ZZ A120E6238S As req. 27ii Shim, valve clearance, 2.340, 2ZZ A120E6239S As req. 27j Shim, valve clearance, 2.360, 2ZZ A120E6241S As req. 27jj Shim, valve clearance, 2.380, 2ZZ A120E6240S As req. 27k Shim, valve clearance, 2.400, 2ZZ A120E6242S As req. 27kk Shim, valve clearance, 2.420, 2ZZ A120E6243S as req. 27l Shim, valve clearance, 2.440, 2ZZ A120E6244S As req. 27ll Shim, valve clearance, 2.460, 2ZZ A120E6245S As req. 27m Shim, valve clearance, 2.480, 2ZZ A120E6246S As req. 27mn Shim, valve clearance, 2.500, 2ZZ A120E6247S As req. 27n Shim, valve clearance, 2.520, 2ZZ A120E6248S As req. 27nn Shim, valve clearance, 2.540, 2ZZ A120E6249S As req. Function Code: 40.05, Page: 3 Updated 1st August 2014 Function Code 40.05 Cylinder Head , Valves, Springs Dep Part Description 27p Remarks Option Part Number Qty Shim, valve clearance, 2.560, 2ZZ A120E6250S As req. 27pp Shim, valve clearance, 2.580, 2ZZ A120E6251S As req. 27q Shim, valve clearance, 2.600, 2ZZ A120E6252S As req. 27qq Shim, valve clearance, 2.620, 2ZZ A120E6253S As req. 27r Shim, valve clearance, 2.640, 2ZZ A120E6254S As req. 27rr Shim, valve clearance, 2.660, 2ZZ A120E6255S As req. 27ss Shim, valve clearance, 2.700, 2ZZ A120E6257S As req. 27s Shim, valve clearance, 2.680, 2ZZ A120E6256S As req. 27t Shim, valve clearance, 2.720, 2ZZ A120E6258S As req. 27tt Shim, valve clearance, 2.740, 2ZZ A120E6259S As req. 27u Shim, valve clearance, 2.760, 2ZZ A120E6260S As req. 27uu Shim, valve clearance, 2.780, 2ZZ A120E6261S As req. 27v Shim, valve clearance, 2.800, 2ZZ A120E6262S As req. 28 Stud, housing to head, 2ZZ A120E6116S 2 29 Plug A120E6470S 1 Function Code: 40.05, Page: 4 Updated 1st August 2014 3 19 18 4 20 1 16 11 13 14 17 5 13 14 15 19 18 29 2 21 6 See 40.08a 12 22 25 24 26 28 7 10 8 Supplied with camshaft item 6 9 40.07 23 27 Supplied with camshaft item 7 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 01 Remarks Option Part Number Qty Camshaft Cover, 2ZZ A120E6124S 1 02 Gasket, cam cover, 2ZZ A120E6119S 1 03 Bolt, cover to head A120E6131S 6 04 Screw, cover to head 05 Oil Filler Cap A120E6105S 1 06 Camshaft/Rockers, exhaust A120E6200S 1 07 Camshaft/Rockers, inlet A120E6199S 1 08 Shaft, exhaust rockers A120E6266S 1 09 Shaft, inlet rockers A120E6265S 1 10 Bolt, flg. hd., rocker shaft retention A120E6267S 10 11 Cover, spark plugs, 2ZZ B120E0022F 1 12 Cover, fuel injection A120E0011F 1 13 Screw, M6 x 16, pan, torx hd. S/S, covers to head A117W2213F 5 14 Washer, flat, M6 x 12, covers to head A100W4127F 5 16 Hose, No. 2, cylinder head ventilation A120E6494S 1 17 Hose, No. 1, cylinder head ventilation A120E6168S 1 19 Hose Clip, hose No. 1 A120E6295S 2 20 Valve Assembly, cylinder head ventilation A120E6126S 1 21 Breather Vent Tube A128E0013F 1 22 Gasket, vent tube to cam cover A120E6167S 1 23 Breather Mounting Spigot A128E0015F 1 2 Function Code: 40.07, Page: 1 Function Code 40.07 Camshafts, Tappets, Cam Cover Dep Part Description 24 Gasket, mounting to block 25 Hose, No.3, crankcase ventilation 26 Remarks Part Number Qty A120E6171S 1 A120E6170S 1 Clip, breather hose, retaining A120E6177S 2 27 Stud, casing to block A120E6172S 3 28 Flange Nut, casing to block A120E6468S 3 29 Flange Nut, tube assy. to cam cover A120E6179S 2 Cut to fit Option Function Code: 40.07, Page: 2 2 1 3 7 6 11 5 9 14 8 4 13 10 See 17.06 12 See 41.03 See 40.02 See 40.02 40.08 Service Parts List Function Code 40.08 Camshaft Drive Chain & Sprockets Dep Part Description 01 Remarks Option Part Number Qty Camshaft Drive Chain, 2ZZ A120E6207S 1 02 Sprocket, exhaust camshaft A120E6203S 1 03 Sprocket/Valve Timing Controller Assy., inlet cam., 2ZZ A120E6201S 1 04 Sprocket, drive chain, crankshaft A120E6202S 1 05 Bolt, hex. flg. hd., sprocket to inlet cam. A120E6205S 1 06 Bolt, hex. flg. hd., sprocket to exhaust cam. A120E6206S 1 07 Chain Tensioner Slipper, 2ZZ A120E6209S 1 08 Bolt, hex. flg. hd., slipper to block A120E6211S 1 09 Chain Vibration Damper, 2ZZ A120E6210S 1 10 Bolt, hex. flg. hd., damper to block A120E6213S 2 11 Drive Chain Cover, 2ZZ A120E6132S 1 12 Bolt, hex. flg. hd., cover to engine, 2ZZ A120E6135S 8 13 Drive Chain Tensioner, 2ZZ A120E6208S 1 14 Flange Nut, tensioner to cover A120E6212S 2 Includes seal Function Code: 40.08, Page: 1 Updated 1st August 2014 2 3 1 3 4 5 6 40.09 Function Code 40.09 Pistons, Con-rods, Liners Dep Part Description Remarks 01 Piston Assembly, 2ZZ Incl. rings, gudgeon pin, circlips 02 Option Part Number Qty A120E6188S 4 Piston Ring Set, 2ZZ A120E6178S 4 03 Circlip, gudgeon pin retaining A120E6189S 4 04 Con-rod, 2ZZ A120E6190S 4 05 Con-rod Bearing Set, size 1 A120E6191S 1 05a Con-rod Bearing Set, size 2 A120E6192S 1 05b Con-rod Bearing Set, size 3 A120E6193S 1 05c Con-rod Bearing Set, size -0.25 A120E6194S 1 06 Bolt, hex. flg. hd., cap to rod, 2ZZ A120E6182S 8 Function Code: 40.09, Page: 1 6 3 2 2 7 40.11 8 See 40.02a 1 5 4 Function Code 40.11 Crankshaft, Bearings, Flywheel Dep Part Description 01 Remarks Option Part Number Qty Crankshaft, 2ZZ A120E6263S 1 02 Main Bearing Set, size 1 A120E6150S 1 02a Main Bearing Set, size 2 A120E6151S 1 02b Main Bearing Set, size 3 A120E6152S 1 02c Main Bearing Set, size 4 A120E6153S 1 02d Main Bearing Set, size 5 A120E6154S 1 02e Main Bearing Set, size +0.25 A120E6155S 1 03 Thrust Washer A120E6156S 2 04 Flywheel, 2ZZ Excluding dowels, item 8 Standard A120E6195S 1 04a Flywheel, lightweight Excluding dowels, item 8 Optional ALS3E6018F 1 05 Bolt, flywheel to crankshaft A120E6197S 8 06 Starter Gear Ring, 2ZZ A120E6273S 1 07 Key, crankshaft A120E6469S 1 08 Dowel, clutch cover to flywheel A120E6196S 2 Function Code: 40.11, Page: 1 1 3 2 5 7 8 9 4 6 10 40.13 Function Code 40.13 Water Pump Assembly, Thermostat Dep Part Description 01 Remarks Option Part Number Qty Water Pump Assembly, 2ZZ A120E6498S 1 02 Seal, 'O' ring, pump to block A120E6300S 1 03 Bolt, short, pump to block A120E6500S 2 04 Bolt, short, pump to block A120E6272S 4 05 Pulley, water pump, 2ZZ A120E6301S 1 06 Bolt, short, pulley to pump, 2ZZ A120E6499S 4 07 Thermostat, 2ZZ A120E6315S 1 08 Gasket, thermostat to cover A120E6314S 1 09 Inlet Housing, coolant to thermostat, 2ZZ A120E6313S 1 10 Nut, cover to block, 2ZZ A120E6468S 2 Function Code: 40.13, Page: 1 8 9 4 3 2 1 10 5 11 6 7 40.15 Function Code 40.15 Lubrication System Dep Part Description 01 Remarks Option Part Number Qty Oil Pump Assembly, 2ZZ A120E6270S 1 02 Relief Valve, oil pump, 2ZZ A120E6432S 1 03 Spring, oil pump relief valve, 2ZZ A120E6433S 1 04 Plug, oil pump relief valve, 2ZZ A120E6434S 1 05 Gasket, oil pump, 2ZZ A120E6271S 1 06 Bolt, flange, oil pump to block, 2ZZ A120E6466S 6 07 Oil Filter, 2ZZ A120E6277S 1 08 Dipstick, 2ZZ A120E6279S 1 09 Guide Tube, dipstick, 2ZZ S/C A128E0014F 1 10 'O' Ring, tube to block A120E6281S 1 11 Sensor, oil pressure A120E6374S 1 Function Code: 40.15, Page: 1 22 1 23 3 24 25 2 4 19 5 22 20 14 20 21 6 16 13 14 15 14 8 7 17 12 18 11 10 See 46.03 13 11 40.15c Updated 24th June 2011 9 Service Parts List Function Code 40.15c Accusump, Hoses & Fittings Dep Part Description 01 Remarks Option Part Number Qty Accusump A127E0012F 1 02 Mounting Plate, accusump A127E0010F 1 03 Clamp Kit, accusump A127E0013F 1 04 Valve Assembly, EPC, accusump A127E0014F 1 05 Connector, accusump, 10 JIC, for 1/2" hose A127E0019F 1 06 Connector, oil filter, -8 to 1/2" hose A127E0024F 2 07 Oil Filter, in line, 120 micron A127E0023F 1 08 Connector, accusump, 1/2 " NTP for 1/2" hose A127E0020F 1 09 Connector, accusump 'T' piece A127E0017F 1 10 Connector, accusump one-way valve A127E0018F 1 11 Connector, accusump, 10 JIC, for 5/8" hose A127E0016F 2 12 Hose, accusump, 1/2" ID, low pressure, black A127E0022F 2 13 Hose Clip, oetiker Refer to SB 2010/09 (see 46.03 for hose pt. no) A117W6706F 2 14 Hose Clip, oetiker, stepless Refer to SB 2010/09 A121W6768F 3 15 'P' Clip, hose to chassis A111W6624F 1 16 Screw, M6 x 20, hex. hd., clip to chassis A075W1030Z 1 17 Washer, flat, M6 x 20 x 1.5, clip to chassis A075W4015Z 2 18 Nyloc Nut, M6, clip to chassis A075W3009Z 1 Function Code: 40.15c, Page: 1 Updated 24th June 2011 Function Code 40.15c Accusump, Hoses & Fittings Dep Part Description 19 Remarks Option Part Number Qty Screw, M8 x 16, hex. hd., clamp to plate A075W1036Z 4 20 Washer, flat, M8 x 20.2 x 1.4, clamp to plate B082W4165F 8 21 Nyloc Nut, M8, clamp to plate A907E6204F 4 21 Pop Rivet, plate to subframe A111W6613F 4 22 Gauge, accusump ALS3E0305F 1 23 Pressure Relief Valve, Accusump ALS3E0162F 1 24 Hose, AQP, 1/2" ID, low pressure, 490mm A127E0047F 1 25 Hose Clip, oetiker A121W6773F 1 Function Code: 40.15c, Page: 2 Updated 24th June 2011 2 1 3 40.17 Service Parts List Function Code 40.17 Ignition System, Spark plugs & Plug Top Coils Dep Part Description 01 Remarks Option Part Number Qty Plug Top Coil, 2ZZ A120E6346S 4 02 Screw, flg hd., coil to head, 2ZZ A120E6350S 4 03 Spark Plug, NGK PFR7G, 2ZZ S/C A128E6006F 4 03a Spark Plug, 2ZZ, NA A120E6352S 4 Function Code: 40.17, Page: 1 Updated 3rd July 2017 1 2 6 5 14 3 4 13 7 12 16 17 15 7 11 8 9 19 40.19 Updated 1st August 2014 10 Service Parts List Function Code 40.19 Alternator and Starter Motor Dep Part Description 01 Remarks Option Part Number Qty Starter Motor, 2ZZ A120E6400S 1 02 Clutch, starter motor, 2ZZ A120E6435S 1 03 Yoke Assembly, starter motor, 2ZZ A120E6436S 1 04 Holder Assembly, starter motor, 2ZZ A120E6437S 1 05 Armature Assembly, starter motor, 2ZZ A120E6439S 1 06 Switch Assembly, 2ZZ A120E6438S 1 07 Alternator, 2ZZ A120E6369S 1 08 Rotor Assembly, alternator A120E6381S 1 09 Holder, rectifier, alternator A120E6392S 1 11 Pulley, alternator A120E6417S 1 11 Pulley, alternator A120E6417S 1 12 Nut, pulley to alternator A120E6497S 1 13 Bracket, alternator to engine A120E6183S 1 14 Screw, bracket to alternator/engine A120E6186S 2 15 Spacer, alternator mounting A128E0018F 1 16 Bolt M8 x 45 hex flg, alternator mounting A075W2040Z 1 17 Washer M8, alternator mounting A111W4175F 1 18 Bolt, Alternator lower fixing A120E6184S 1 Not illustrated Function Code: 40.19, Page: 1 Updated 1st August 2014 Function Code 40.19 Alternator and Starter Motor Dep Part Description 19 Regulator Assembly Remarks Option Part Number Qty A120E6430S 1 Function Code: 40.19, Page: 2 Updated 1st August 2014 9 1 10 6 12 11 5 8 4 7 5 3 2 40.21 Updated 1st August 2014 Service Parts List Function Code 40.21 Exhaust Manifold Dep Part Description 01 Remarks Option Part Number Qty Exhaust Manifold, 2ZZ A120E6331S 1 02 Stay, exhaust manifold, 2ZZ A120E6429S 1 03 Stud, stay to engine, 2ZZ A120E6140S 2 04 Bolt, flg. hd., stay to manifold A120E6431S 1 05 Nut, flg., stay/manifold to engine, 2ZZ A120E6336S 4 06 Bolt, flg. hd., manifold to head, 2ZZ A120E6335S 3 07 Stud, manifold to head, 2ZZ A120E6120S 2 08 Gasket, exhaust manifold, 2ZZ A120E6343S 1 09 Blanking Plug, unused air injection rail, 2ZZ A120E0015K 1 10 Bolt, flg. Hd A120E6337S 1 11 Hose A120E6334S 1 12 Hose clamp A120E6428S 1 Also see 40.02 Function Code: 40.21, Page: 1 Updated 1st August 2014 3 8 2 14 13 9 10 1 See 42.09 4 12 6 5 11 41.03 Updated 16th January 2013 7 Service Parts List Function Code 41.03 Auxiliary Drive Belts & Pulleys Dep Part Description 01 Remarks Option Part Number Qty Drive Belt, ancilliaries + supercharger A128E6007F 1 01a Drive Belt, ancilliaries NA A120E6418S 1 02 Tensioner, drive belt, 2ZZ A120E6316S 1 03 Spring, belt tensioner A120E6367S 1 04 Idler Assembly, drive belt A120E6403S 1 05 Pulley, crankshaft to drive belt, 2ZZ A120E6198S 1 06 Pulley, water pump, 2ZZ Also see 40.13 A120E6301S 1 07 Pulley, alternator Also see 40.19 A120E6417S 1 08 Flange Nut, spring to head A120E6319S 1 09 Bolt, flg. hd., spring to tensioner arm A120E6450S 1 10 Bolt, flg. hd., tensioner arm to engine A120E6317S 1 11 Bolt, captive washer, crankshaft pulley fix. 2ZZ A120E6264S 1 12 Bolt, flg. hex. hd, pulley fixing A120E6404S 1 13 Nut, pulley fixing Not illustrated A120E6480S 1 14 Spacer, idler pulley Not illustrated A120E6406S 1 Function Code: 41.03, Page: 1 Updated 3rd July 2017 5 4 6 1 2 10 7 11 12 3 8 9 42.01 10 Service Parts List Function Code 42.01 Airboxes, Trunking & Air Filters Dep Part Description Remarks 01 Airbox Cap Includes sensors 02 Option Part Number Qty A120E6384S 1 Airbox Lower + Sandwich Plate A127E6002F 1 03 Element, air cleaner A127E6003F 1 04 Hose, airbox to throttle body, 2ZZ A120E6386S 1 05 Hose Clip, hose to throttle body, 2ZZ A120E6388S 1 06 Hose Clip, hose to airbox, 2ZZ A120E6388S 1 07 Bracket, airbox mounting A127E0031F 1 08 Bolt, M8 x 35, hex. hd., airbox to bracket B075W1041Z 3 09 Washer, flat M8 x 16.6 x 1.4, airbox to bracket A075W4020Z 3 10 Rubber Washer, airbox to bracket TBA 6 11 Screw, M6 x 20, hex. hd., bracket to chassis A075W1030Z 3 12 Washer, flat, M6 x 20 x 2.5, bracket to chassis A075W4016Z 3 Part of standard Elise airbox: A120E6383S Function Code: 42.01, Page: 1 Updated 1st December 2014 5 2 1 3 4 42.04 Updated 16th January 2013 Service Parts List Function Code 42.04 Throttle Body, Mechanism & IAC Valve Dep Part Description Remarks 01 Throttle Body, electronic control, 2ZZ Includes IAC & TPS 02 Option Part Number Qty A120E6489S 1 Gasket, throttle body, 2ZZ A120E6354S 1 03 Nut, flg. hd., throttle body to manifold A120E6355S 2 04 Screw, flg. hd, throttle body to manifold A120E6357S 2 05 Insulator/Adaptor, throttle body to manifold, 2ZZ A120E6523S 1 Function Code: 42.04, Page: 1 Updated 16th January 2013 2 9 4 10 1 9 7 6 8 5 3 42.05 Updated 1st August 2014 Service Parts List Function Code 42.05 Fuel Injection System Dep Part Description 01 Remarks Option Part Number Qty Fuel Rail, 2ZZ A120E6362S 1 02 Bolt, flg. hd., fuel rail fixing, 2ZZ A120E6364S 2 03 Spacer, fuel rail to manifold, 2ZZ A120E6363S 2 04 Hose Assembly, fuel rail, 2ZZ Includes item 5 A120E6365S 1 05 Double Lock Connect, fuel feed See Service Notes: section LJ A120W6757F 1 06 Fuel Injector, 2ZZ s/c Includes 'O' rings A129E6000F 4 06a Fuel Injector, 2ZZ NA Includes 'O' rings, dark grey body A120E6479S 4 07 'O' Ring, injector A120E6457S 4 08 Insulator, injector, 2ZZ A120E6361S 4 09 Bolt, fuel pipe fixing, 2ZZ A120E6359S 2 10 Clamp A120E6368S 1 Function Code: 42.05, Page: 1 Updated 3rd July 2017 12 2 3 5 13 4 7 3a 1 14 8 9 10 6 11 42.07 Updated 3rd July 2017 Service Parts List Function Code 42.07 Inlet Manifold, Plenum & gaskets Dep Part Description 01 Remarks Option Part Number Qty Inlet Manifold/Plenum, alloy, 2ZZ A120E6490S 1 02 Flange Nut, manifold to head A120E6327S 2 03 Stud, manifold to head, upper, short A120E6120S 1 03a Stud, manifold to head lower, long A120E6114S 1 04 Bolt, manifold to head, short A120E6324S 2 05 Bolt, manifold to head, long A120E6325S 1 06 Bolt, manifold to head, lower A120E6326S 1 07 Stay, inlet manifold A120E6339S 1 08 Stud, stay to head A120E6329S 1 09 Nut, flg., stay to head A120E6340S 1 10 Bolt, flg. hd., stay to manifold A120E6040S 2 11 Insulator, manifold lower A120E6322S 1 12 Insulator, manifold upper A120E6323S 1 13 Gasket, inlet manifold, 2ZZ A120E6342S 1 14 Stud, throttle inlet manifold A120E6328S 1 Function Code: 42.07, Page: 1 Updated 3rd July 2017 Function Code 42.07d Inlet Manifold, Supercharged Engine Dep Part Description 01 Remarks Option Part Number Qty Inlet Manifold A128E0012F 1 02 Pipe, intercooler to inlet manifold B127E4002F 1 02a Pipe, intercooler to inlet manifold, polished A127E4006F 1 03 Hose, pipe to intercooler/manifold A128L0013F 2 04 Hose Clip, 60-80mm, hose fixing A075L6044F 4 05 Gasket, inlet manifold A120E6342S 1 06 Bolt, M8, flg. hex. hd., manifold to head, short A120E6324S 1 07 Bolt, M8, flg. hd., manifold to head, long A120E6325S 1 08 Stud, M8 x 25, lower centre fixing A128W8056F 1 09 Nut, flange, M8, lower centre/upper left A111W3154F 2 10 Stud, M8, manifold to head, upper left A120E6115S 1 11 Bolt, M8 x 25, flg. hd., manifold to head A116W5238F 1 Function Code: 42.07d, Page: 1 Updated 3rd July 2017 4 3 5 6 2 7 1 3 4 42.07d 8 Service Parts List Function Code 42.07d Inlet Manifold, Supercharged Engine Dep Part Description 01 Remarks Option Part Number Qty Inlet Manifold A128E0012F 1 02 Pipe, intercooler to inlet manifold B127E4002F 1 02a Pipe, intercooler to inlet manifold, polished A127E4006F 1 03 Hose, pipe to intercooler/manifold A128L0013F 2 04 Hose Clip, 60-80mm, hose fixing A075L6044F 4 05 Gasket, inlet manifold A120E6342S 1 06 Bolt, M8, flg. hex. hd., manifold to head, short A120E6324S 1 07 Bolt, M8, flg. hd., manifold to head, long A120E6325S 1 08 Stud, M8 x 25, lower centre fixing A128W8056F 1 09 Nut, flange, M8, lower centre/upper left A111W3154F 2 10 Stud, M8, manifold to head, upper left A120E6115S 1 11 Bolt, M8 x 25, flg. hd., manifold to head A116W5238F 1 Function Code: 42.07d, Page: 1 Updated 3rd February 2014 23 13 31 7 21 21 24 17 25 13 8 16 19 12 18 14 6 3 5 30 20 10 28 26 27 29 4 11 15 2 11 1 10 22 42.09 Updated 16th July 2012 9 Service Parts List Function Code 42.09 Supercharger Dep Part Description Remarks 01 Supercharger Assembly Includes pulley 02 Pulley, supercharger 02a Woodruff Key, pulley to shaft 03 Option Part Number Qty A128E0019F 1 A128E6011S 1 A128E6013S 1 Mounting Bracket, nose A128E0017F 1 04 Clamp Bolt, M8 x 20, cap hd. A111W7130F 1 05 Bolt, M10 x 50, flg. hex. hd., bracket mounting A128W2218F 1 06 Nut, flange, M10, bracket mounting A111W3151F 1 07 Outlet Manifold Port, upper A128E0005F 1 08 'O' Ring, outlet port upper sealing A128E6002F 1 08a 'O' Ring, outlet port lower sealing Not illustrated A128E6001F 1 08b 'O' Ring, inlet manifold sealing Not illustrated A128E6000F 1 09 Pipe, supercharger to intercooler B127E4001F 1 09a Pipe, supercharger to intercooler, polished A127E4005F 1 10 Hose, pipe to intercooler/supercharger manifold A128L0013F 2 11 Hose Clip, 60-80mm, hose fixing A075L6044F 4 12 Bolt, M10 x 50, flg. hex. hd., supercharger mounting A128W2218F 2 13 Bolt, M8 x 25, flg., hex. hd. A116W5238F 8 14 Bypass Actuator Valve, vacuum A128E6017S 1 Not illustrated Function Code: 42.09, Page: 1 Updated 3rd February 2014 Function Code 42.09 Supercharger Dep Part Description Remarks 14a Bypass Actuator Orifice Not illustrated 15 Option Part Number Qty A028E6018S 1 Mounting Stay, supercharger support A128E0021F 1 16 Outlet Manifold Port, lower A128E0009F 1 17 Inlet Manifold, 'swan neck', supercharger A128E0003F 1 18 Stud, M8 x 25, inlet fixing A128W8056F 1 19 Nut, flange, M8, inlet fixing A111W3154F 1 20 Bolt, M8 x 55 x 1.25, flg. hex. hd., inlet/stay fixing A128W2217F 1 21 Bolt, M8 x 30 x 1.25, flg. hex. hd., inlet/outlet fix. A116W5245F 2 22 Bolt, M8 x 25, flg.hd., stay to transmission Replaces slave cylinder fixings A116W5238F 2 23 Bracket, clip support Order from Lotus Sport CLS3L0008F 2 24 Clip, double, fuel pipe retaining, fir tree fix. A116W6727F 2 25 Washer, flat, M8 x 20 x 2.5, bracket spacing A079W4019F 2 26 Nose Assembly A128E6020S 1 27 Bolt, nose to supercharger A128E6021S 8 28 Locknut, pulley retention A128E6012S 1 29 Plug, oil filler A128E6015S 1 30 Bolt, bypass actuator retention A128E6019S 2 31 Moly-gard Coupler, nose to supercharger A128E6016S 1 32 Oil Fill Kit A128E6014S 1 Not illustrated Function Code: 42.09, Page: 2 Updated 3rd February 2014 21 20 19 28 23 25 26 27 22 13 7 11 17 18 12 9 10 6 24 12 8 14 2 4 1 5 8 3 15 16 16 15 44.01 Updated 1st July 2015 20 21 Service Parts List Function Code 44.01 Fuel Tanks, Filler Dep Part Description 01 Remarks Option Part Number Qty Fuel Tank A120L0004H 1 02 Bracket, fuel tank support, RH B120L0040F 1 03 Bracket, fuel tank support, LH B120L0041F 1 04 Isolating Strip, tank brackets A120L0047F 2 05 Foam Support, tank sides B120L0028F 4 06 Restraint Foam, tank angled face A120L0029F 2 07 Foam Block, fuel tank retention, upper B120L0044F 2 08 Rear Restraint, tank mounting A120L0045F 2 09 Hose, fuel filler B127L0005F 1 10 Hose, fuel breather A127L0006F 1 11 Hose Clip, filler hose to filler A120W6784F 1 12 Hose Clip, breather hose A079K6018F 2 13 Fuel Filler Neck & Cap B127L0004F 1 14 Earth Lead, fuel tank A120M0030H 1 15 Screw, M8 x 20, hex. flg. hd., brackets to chassis A120W5278F 6 16 Washer, flat, M8 x 20 x 2.5, brackets to chassis A079W4019F 4 17 Roll Over Valve B117L6039F 1 18 Mounting Clamp, roll over valve A111L6012H 1 Function Code: 44.01, Page: 1 Updated 1st July 2015 Function Code 44.01 Fuel Tanks, Filler Dep Part Description 19 Remarks Option Part Number Qty Bumper, roll over valve retention A116L6015F 1 20 Washer, flat, M6 x 20 x 1.5, bumper/R/O valve fix. A075W4015Z 2 21 Nyloc Nut, M6, bumper/R/O valve fix. A075W1030Z 2 22 Hose, fuel filler to roll over valve, 330mm Cut to fit A116M0040V 330mm 23 Hose, R/O valve to atmosphere, 500mm Cut to fit A116M0040V 500mm 24 Hose Clip, filler hose to tank A117W6684F 1 25 Screw, M4 x 16, csk. skt., filler to body A127W7227F 6 26 Washer, flat, M4 x 9, filler to body A082W4099F 6 27 Nyloc Nut, M4, filler to body A075W3094F 6 28 Fuel Filler Cap A127L6006S 1 Function Code: 44.01, Page: 2 Updated 1st July 2015 13 11 12 15 3 17 21 18 16 1 20 2 14 4 19 5 Supplied with pump 7 9 8 10 44.03 6 22 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 01 Pipe Plate Assembly 02 Fuel Pressure Regulator 03 Remarks Part Number Qty A120L6008S 1 A120E6413S 1 Sensor, vapour pressure A120L6014S 1 04 Filter, tank A120L6007S 1 05 Seal, pump to filter A120L6005S 1 06 Retainer Cap, fuel pump A127L6001K 1 07 Fuel Pump, Denso high flow A127L6002F 1 08 Filter, suction, pump A120L6001S 1 09 Clip, filter to pump A120L6003S 1 10 Rubber Cushion, pump assy. Supporting A120L6006S 1 11 Clamp Ring, fuel pump A120L0013H 1 12 Spacer Ring, fuel pump B121L0031H 1 13 Nyloc Nut, M6, pump to tank A120L0014H 8 14 Pipe, fuel feed A128L0019F 1 15 Pipe, breather blanking A121L0060H 1 16 Plug, alloy, breather blanking A127L0012F 1 17 Clip, pipe retaining A120L6012S 2 18 Gasket, pump to tank, LEV 2 A121L0076F 1 19 Sender Unit, fuel level A120L0020S 1 20 Access Panel, fuel pump connections A127L0010F 1 21 Screw, panel to chassis A111W7117F 4 Includes 'O' ring Also sensor retaining Option Function Code: 44.03, Page: 1 Function Code 44.03 Fuel Pump; Filter, Pipes Dep Part Description 22 grommet, pipe through tank bay Remarks Option Part Number Qty A117L6027H 1 Function Code: 44.03, Page: 2 4 7 3 5 2 6 1 8 44.05 Updated 3rd July 2017 Service Parts List Function Code 44.05 Charcoal Canister & Evaporative Loss System. Dep Part Description Remarks 01 Charcoal Canister Assembly Includes pipes, roll-over valve 02 Option Part Number Qty A128L0001F 1 Bracket, canister mounting A128L0006F 1 03 Connector A120E6505F 1 04 Bracket A128L0009F 1 05 Clip, fuel pipe, A116W6727F 1 06 Nut Nyloc M6, bracket to backstay A907E6285F 3 07 Clamp, roll-over valve A120L0052F 1 08 Hose Clip A124W6818F 2 Function Code: 44.05, Page: 1 Updated 3rd July 2017 6 10 3 12 4 5 13 11 2 1 7 3 9 8 4 5 45.01 Updated 2nd July 2010 Service Parts List Function Code 45.01 Exhaust System Dep Part Description Remarks Option Part Number Qty 01 Silencer Assembly Track without Cat, SVA with Cat Stage 1 Lotus Sport B127S0001F 1 01a Silencer Assembly Not illustrated Standard A127S0004F 1 02 Catalyst/Downpipe Assembly SVA cars A128S0001F 1 02a Downpipe Assembly Track only A127S0002F 1 03 Exhaust Mounting, silicon, exhaust to subframe A111S0071F 2 04 Clip, exhaust hanger A117S0049F 2 05 Bolt, M6 x 35, flg. hex hd. A116W2191F 4 06 Bracket, silencer to subframe, RH Prior to vin B10224 A120A0110F 1 07 Bracket, silencer to subframe, LH Prior to vin B10224 A120A0111F 1 08 Screw, M6 x 12, flg. hd., bracket to subframe Prior to vin B10224 A111E6007F 6 09 Washer, flat, M6 x 25, bracket to subframe Prior to vin B10224 B075W4017Z 6 10 Gasket, downpipe to manifold, 2ZZ A120E6407S 1 11 Bolt, flg. hex. hd., downpipe to manifold A120E6409S 2 12 Spring, downpipe to manifold A120E6408S 2 13 Nut plate, silencer to subframe A120A0184F 2 Without catalyst From vin B10224 Function Code: 45.01, Page: 1 Updated 7th September 2010 3 15 1 16 5 8 14 2 7 6 11 10 9 17 10 13 12 19 9 6 7 18 45.05 Updated 2nd July 2010 Service Parts List Function Code 45.05 Heatshields Dep Part Description 01 Remarks Option Part Number Qty Heatshield, exhaust manifold, upper A120E6332S 1 02 Heatshield, exhaust manifold, lower A120E6333S 1 03 Bolt, manifold heatshield upper fixing A120E6482S 4 04 Bolt, manifold heatshield lower fixing A120E6483S 4 05 Heatshield, rear engine mount A120S0010F 1 06 Screw, M6 x 12, hex. flg. hd., eng. mount heatshield fixing A111E6007F 6 07 Washer, flat, M6 x 25, engine mount heatshield fixing A075W4017Z 6 08 Heatshield, exhaust upper Early cars A127S0003F 1 09 Screw, M6 x 16, button hd. S/S, heatshield to transom Also see 10.01d A122W5282F 5 10 Washer, flat, M6 x 22 x 1.4, heatshield to transom Also see 10.01d B075W4017Z 10 11 Nyloc Nut, M6, heatshield to transom Also see 10.01d A075W3009F 5 12 Screw, M6 x 16, button hd. S/S, heatshield to subframe A122W5282F 5 13 Washer, flat, M6 x 22 x 1.4, heatshield to subframe B075W4017Z 5 14 Heatshield, exhaust upper A127S0005F 1 15 Heatshield, license plate A127S0008F 1 16 Pop Rivet, heatshield to support plate A111W6613F 6 17 Spire Nut, M6, heatshield to transom A117W6715F 5 18 Nut M6 flg heatshield to subframe A117W3180F 4 Stage 1 Lotus Sport If fitted Also see 10.01d Function Code: 45.05, Page: 1 Updated 2nd July 2010 Function Code 45.05 Heatshields Dep Part Description 19 Edge Clip S Type heatshield to subframe Remarks Option Part Number Qty A127W6890F 3 Function Code: 45.05, Page: 2 Updated 2nd July 2010 36 20 1 24 8 15 37 42 37 35 14 24 22 35 13 17 38 12 18 16 31 28 7 10 41 19 11 45 24 21 23 34 9 30 5 32 35 25 26 44 43 2 31 4 33 7 45 26 27 46 48 29 3 39 4 40 6 34 47 46.01 Updated 16th July 2012 49 Service Parts List Function Code 46.01 Engine Cooling System & Fan Dep Part Description 01 Remarks Option Part Number Qty Radiator Housing A127K0001K 1 02 Radiator A117K0021F 1 03 Bracket, fans to radiator A117K0025F 2 04 Radiator Cooling Fan A111M6070F 2 05 Hose, pipe to radiator, RH A117K0008F 1 06 Hose, pipe to radiator, LH A117K0015F 1 07 Pipe, chassis water rail A116K0018F 2 08 Hose, engine inlet B120K0001F 1 09 Hose, outlet to chassis pipe B116K0016F 1 10 Hose, engine outlet B120K0005F 1 11 Hose, header tank to water pump A120K0007F 1 12 Hose, return pipe to engine E120K0004F 1 13 Hose Clamp, 27mm, heater feed/return hoses A116K6016F 2 14 Header Tank Assembly A120K6005S 1 15 Hose header tank to engine B120K0006F 1 16 Bracket, header tank mounting D120K0009F 1 17 Screw, M5 x 20, skt. button hd., hsg. to crash structure A082W7173F 6 18 Washer, flat, M5, housing to crash structure A340W4183F 6 Includes bleed valve Cut to fit, includes bleed valve Function Code: 46.01, Page: 1 Updated 16th July 2012 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 19 Remarks Option Part Number Qty Spirenut, M5, shroud to housing/housing to crash structure A117W6697F 8 20 Spreader Plate, rear bracket to housing A117P0117F 2 21 Bracket, radiator to housing rear A117K0006F 2 22 Spreader Plate, front bracket to housing A117P0102F 2 23 Bracket, radiator to housing front A117K0005F 2 24 Bolt, M8 x 16, flg. hd.,brackets to radiator/housing A117W2202F 18 25 Screw, M6 x 16, hex. hd., bracket to radiator A075W1028Z 8 26 Washer, flat, M6 x 12, bracket to radiator A075W4013Z 16 27 Nyloc Nut, M6 A075W3009Z 8 28 Foam, radiator to housing, RH B117B0714F 1 29 Foam, radiator to housing, LH B117B0715F 1 30 Foam, radiator to housing rear edge A117B0446F 1 31 Grommet, pipe through chassis front A111K6006F 2 32 Grommet, hose through chassis rear A082K6022F 2 33 Seal, pipe to chassis A111A0033F 4 34 Hose Clip, hose to chassis pipes A075M6145F 2 35 Hose Clamp, 40mm, hose to pipe rear A116K6015F 4 36 Hose Clamp, 44mm, hose to engine A116K6014F 1 37 Hose Clamp, 15.7mm, hose to engine/header tank A120W6738F 2 38 Hose Clamp, 17.7mm, hose to header tank A120W6739F 2 39 Nyloc Nut, M5, fan to bracket A075W3008Z 4 Three sections Function Code: 46.01, Page: 2 Updated 16th July 2012 Function Code 46.01 Engine Cooling System & Fan Dep Part Description 40 Remarks Option Part Number Qty Washer, flat, M5 x 18 x 1.4, fan to bracket B075W4009Z 4 41 Screw, M8 x 20, flg. hd., bracket to engine mount A116W5246F 1 42 Cap, header tank A120E6341S 1 43 Hose Clip, 19mm, bleed hose to 'T' piece A116E6034F 1 44 Hose, header tank bleeding A120K0022F 1 45 Hose Clip, hose to radiator A120W6892F 2 46 Pipe, coolant bypass A120E6306S 1 47 Hose, coolant bypass A120E6309S 1 48 Hose, coolant bypass to NRV A120E6307S 1 49 Hose, NRV to throttle body, 2ZZ A120E6308S 1 Function Code: 46.01, Page: 3 Updated 16th July 2012 7 14 6 15 3 1 11 12 8 13 4 9 5 10 2 46.03 Updated 1st December 2014 Service Parts List Function Code 46.03 Oil Cooler/Heat Exchanger & Pipes Dep Part Description 01 Oil Cooler, RH 02 Oil Cooler, LH 03 Hose, oil cooler to sandwich plate, RH 04 Hose, oil cooler to sandwich plate, LH 05 Remarks Option Part Number Qty A120K0020F 1 A120K0021F 1 C120K0028F R/B A120K0068F 1 B120K0027F R/B A120K0067F 1 Hose oil cooler RH to oil cooler LH A127K0004S 1 06 Sandwich Plate & Thermostat Assy. A120K6001F 1 07 Seal, adaptor to oil filter housing A120K6002H 1 08 Hose Assembly, coolant feed/return A120E6294S 1 09 Hose Clip, hose to spigots A120E6295S 4 10 Connector, feed & return hoses A120E0017F 1 11 Screw, M8 x 16, hex. hd., cooler to body A075W1036Z 4 12 Washer, flat, M8 x 20.5 x 1.4, cooler to body A082W4165F 4 13 Clip, oil cooler hose Bonded inside sills A120W6760F 9 14 Hose End Repair Kit See Service Bulletin 2014/01R A120K0079S 1 15 Oetiker Clip See Service Bulletin 2014/01R A120W6907S 1 16 Oil Cooler Hose Repair Kit Not illustrated, includes items 5 & 14, See Service Bulletin 2014/01R A127K0005S 1 Cut to fit for cars fitted with accusump Unused water/oil heat exchanger By-passes heat exchanger posn. Function Code: 46.03, Page: 1 Updated 1st December 2014 7 12 6 16 See 17.06 4 17 9 18 12 12 10 1 8 3 5 10 2 11 10 13 46.10a 9 15 10 14 10 Service Parts List Function Code 46.10a Intercooler & Ducting Dep Part Description 01 Intercooler 02 Mounting Leg Assy., LH, intercooler mounting 03 Mounting Leg Assy., RH, intercooler mounting 04 Remarks Option Part Number Qty A127E0028F 1 Includes bush A127E0046J 1 Includes bush A127E0045J 1 Duct, hoses to intercooler A127E0003F 1 05 Hose, vent to intercooler, LH A127E0030F 1 06 Hose, vent to intercooler, RH A127E0030F 1 07 Intake Vent, LH A127B4037J 1 07a Intake Vent, RH A127B4038J 1 08 Spacer, intercooler to legs A127E0039F 4 09 Screw, M8 x 40, hex. hd., intercooler & LH leg fixing A075W2039D 5 10 Washer, flat, M8 x 16.6 x 1.4, intercooler & legs fixing A111W4175F 12 11 Nyloc Nut, M8, intercooler & RH leg fixing A907E6284F 5 12 Hose Clip, hose to ducts A127W6888F 4 13 Spacer, mounting leg RH to engine A127E0040F 2 14 Bolt, M8 x 120, hex. hd., mounting leg RH to engine A082W2120F 1 15 Bush, legs to engine/gearbox A127E0044F 2 16 Screw, M5 x 12, button skt. hd., duct to intercooler A117W6721F 4 17 Washer, flat, M5 x 10 x 0.8, duct to intercooler A075W4011Z 4 Function Code: 46.10a, Page: 1 Updated 3rd February 2014 Function Code 46.10a Intercooler & Ducting Dep Part Description 18 Nyloc Nut, M5, duct to intercooler Remarks Option Part Number Qty B100W3113F 4 Function Code: 46.10a, Page: 2 Updated 3rd February 2014 18 16 17 14 19 20 21 13 22 10 11 15 1 9 2 8 7 3 4 5 6 47.01 12 Function Code 47.01 Clutch & Release Mechanism Dep Part Description Remarks 01 Clutch Release Master Cylinder, LEV 2 With clevis for steel pedal 02 Option Part Number Qty A120Q0007H 1 Quick Connector, pipe to master cylinder A116Q6001F 1 03 Pipe, clutch, front, RHD B120Q0002F 1 03a Pipe, clutch, front, LHD B120Q0001F 1 04 Grommet, front pipe A075U6043Z 1 05 Bracket, clutch hose to chassis A120Q0005F 1 06 Pop Rivet, bracket to chassis A111W6613F 2 07 Bracket, clutch hose to transmission A120Q0004F 1 08 Hose, pipe front to pipe rear A116Q0016F 1 09 Pipe/Restictor Assembly, clutch, rear A127Q0003F 1 10 Clutch Release Slave Cylinder A120Q6011S 1 10a Cylinder Repair Kit, clutch release A120Q6009S 1 11 Push Rod, release slave cylinder A120Q6012S 1 12 Boot, release slave cylinder A120Q6013S 1 13 Bleed Plug, release slave cylinder A120Q6015S 1 14 Cap, bleed plug A120Q6014S 1 15 Boot, clutch release fork A120Q6005S 1 16 Clutch Driven Plate, Motorsport A127Q0002F 1 17 Clutch Cover Assembly, Motorsport A127Q0001F 1 18 Bolt, hex. flg. hd., cover to flywheel A120Q0001S 6 19 Clutch Release Bearing A120Q6007S 1 Function Code: 47.01, Page: 1 Function Code 47.01 Clutch & Release Mechanism Dep Part Description 20 Remarks Option Part Number Qty Spring Clip, clutch release bearing hub, C64 A120Q6008S 1 21 Clutch Release Fork A120Q6006S 1 22 Support, release fork, C64 six speed A120Q6010S 1 Function Code: 47.01, Page: 2 34 15 5 2 33 17 10 6 16 15 9 8 7 18 19 11 12 14 3 21 35 20 4 23 22 13 24 1 25 26 27 29 28 31 30 47.03 32 Function Code 47.03 Transmission Assembly Dep Part Description 01 Transmission Assembly, C64, six speed 01a Transmission Assembly, LSD 02 Remarks Option Part Number Qty A120F6001S 1 A120F6261S 1 Clutch Housing, C64, six speed A120F6022S 1 03 Transmission Casing, C64, six speed A120F6034S 1 03 Transmission Casing, C64, six speed A120F6034S 1 04 Transmission End Cover, C64, six speed A120F6048S 1 05 Reciever, transmission case A120F6028S 1 06 Bolt, receiver to casing A120F6027S 1 07 Pipe, oil receiver 1 A120F6039S 1 08 Bolt, pipe to casing A120F6040S 1 09 Pipe, oil receiver 2 A120F6050S 1 10 Bolt, pipe to casing A120F6040S 1 11 Plug, casing upper A120F6166S 1 12 Switch, reverse lamp A120F6239S 1 13 Cover, flywheel/clutch housing, C64 6 speed A120F6248S 1 14 Ball Assembly, locking A120F6161S 1 15 Bolt, M12 x 55, flg. hd., clutch housing to engine A120F6246S 2 16 Cover, speedo drive A120F6244S 1 17 Bolt, cover to casing A120F6245S 1 18 'O' Ring, cover to casing A120F6254S 1 19 Gaiter, clutch release arm A120Q6005S 1 Optional Includes sealing washer Function Code: 47.03, Page: 1 Function Code 47.03 Transmission Assembly Dep Part Description 20 Remarks Option Part Number Qty Magnet, swarf attraction A120F6030S 1 21 Dowel, clutch housing to casing A120E6196S 1 22 Plug, casing lower A120F6166S 1 22 Plug, casing lower A120F6166S 1 24 Plug A120F6049S 1 25 Sealing Washer A120F6043S 1 26 Bolt, casing to clutch housing A120F6031S 13 27 Dowel, casing to rear cover A120F6046S 1 28 Plug, gearbox oil filler A120F6049S 1 29 Sealing Washer A120F6043S 1 30 Plug, gearbox oil drain A120F6041S 1 31 Sealing Washer, drain plug A120F6043S 1 32 Bolt, end cover to casing A120F6047F 9 33 Bolt, M10 x 65, hex. hd., clutch housing to engine/starter With wavy washer A120E6402S 2 34 Bolt, M10 x 55, hex. hd., engine to clutch housing With flat washer A120E6427S 2 35 Bolt, M10 x 30, flg. hd., sump to clutch housing A120E6380S 2 36 Gasket Set, transmission overhaul Not illustrated A120F6002S 1 37 Jointing Compound, transmission end cover Not illustrated A120F6260S 1 Function Code: 47.03, Page: 2 4 18 19 22 9 8 10 12 23 21 20 2 17 11 3 1 47.05 13 7 6 14 15 16 5 Service Parts List Function Code 47.05 Gearchange Mechanism, External Dep Part Description Remarks 01 Gearshift/Parking Brake Assembly, 6 speed, 2ZZ, RHD 01a Gearshift/Parking Brake Assembly, 6 speed, 2ZZ, LHD 02 Option Part Number Qty For parking brake see 33.05 B120F0010F 1 For parking brake see 33.05 B120F0011F 1 Cable, gearshift B120F0003S 1 03 Cable, crossgate A120F0002H 1 04 Gearknob, six speed, 12mm thread Uses grub screw D120U0012F 1 04a Knurl Point Grub Screw, M5 x 16, knob to lever Order with knob A120W5292F 1 05 Abutment, tranmission casing A120F6241S 1 06 'C' Clip, cables to abutment A082F6577S 2 07 'R' Clip, cables to levers A075W6175F 2 08 Crank Assembly, shift & select A120F6167S 1 09 Control Shaft, select A120F6168S 1 10 Dust Cover, crank pivot A120F6170S 1 11 Crank Assembly, shift A120F6169S 1 12 Dust Cover, crank to bracket A120F6172S 2 13 Bush, crank pivot A120F6174S 2 14 Washer Plate, crank pivot A120F6173S 1 15 Nut, crank to shaft A120F6175S 1 15a Washer, spring, crank to shaft A120F6176S 1 Function Code: 47.05, Page: 1 Updated 2nd February 2015 Function Code 47.05 Gearchange Mechanism, External Dep Part Description 16 Remarks Option Part Number Qty Dust Cover, crank pivot A120F6171S 1 17 Dust Cover, crank to selector A120F6177S 1 18 Lever, control shift A120F6196S 1 19 Pin, lever clamping A120F6195S 1 20 Washer, wavy, lever to nut A120F6176S 1 21 Nut, flange, lever clamping A120F6175S 1 22 Nut, flange, lever to control shaft balljoint A120F6194S 1 23 Gear Lever, RHD A120F0016S 1 23a Gear Lever, LHD A120F0017S 1 Function Code: 47.05, Page: 2 Updated 2nd February 2015 15 14 1 2 27 13 12 5 7 6 8 9 9 19* 20* 30 31 32 33 29 26 34 33 31 32 30 30 31 32 33 37 42 41 38 29 29 39 21* 23 22 18 *Not used 35 40 38 36 24 11 17 28 47.06 10 4 3 25 16 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 01 Remarks Option Part Number Qty Seal, outer, shaft to casing A120F6036S 1 02 Dust Boot, inner, shaft to casing A120F6197S 1 03 Bush, select/shift shaft A120F6256S 1 04 Bearing, needle roller A120F6037S 1 05 Retainer, 'E' ring, spring seat A120F6186S 1 06 Seat, select spring no.2 A120F6183S 1 07 Spring, select return, no. 2 A120F6185S 1 08 Lever, shift inner no.2 A120F6180S 1 09 Pin, slotted spring A120F6184S 2 10 Plate, shift interlock A120F6182S 1 11 Lever, shift inner no.1 A120F6179S 1 12 Seat, select spring no.1 A120F6187S 1 13 Spring, selec return no.1 A120F6191S 1 14 Plug, reverse restrict pin A120F6201S 1 15 Ball Assembly, lock no.1 A120F6161S 1 16 Plug, transmission breather A120F6038S 1 17 Shaft, shift & select A120F6181S 1 18 Cover Assembly, control shaft Incl. Items 19, 20, 21, not used A120F6188S 1 19 Snap Ring, support to case Not used on Lotus A120F6192S 1 20 Seat, select spring no.3 Not used on Lotus A120F9189S 1 21 Spring, shift/select shaft Not used on Lotus A120F6193S 1 Function Code: 47.06, Page: 1 Function Code 47.06 Gear Selector Mechanism, Internal Dep Part Description 22 Remarks Option Part Number Qty Bush, select/shift shaft A120F6255S 1 23 Gasket, cover to case A120F6190S 1 24 Bolt, hex. flg. hd., cover to case A120F6159S 4 25 Reverse Shift Arm/Bracket Assembly A120F6152S 1 26 Screw, bracket to casing A120F6153S 2 27 Reverse Shift Fork A120F6200S 1 28 Shaft, gear shift fork, No. 3 A120F6199S 1 29 Snap ring, external, shift shafts A120F6158S 3 30 Plug, shift dent assy. A120F6163S 3 31 Spring Seat, shift detent A120F6162S 3 32 Spring, shift detent A120F6165S 3 33 Detent Ball A120F6164S 3 34 Gear Shift Fork, No. 3 A120F6202S 1 35 Screw, fork to shaft A120F6157S 1 36 Shaft, gear shift fork, No. 1 A120F6151S 1 37 Gear Shift Fork, No. 1 A120F6154S 1 38 Bolt, hex, hd., forks to shaft A120F6157S 2 39 Shaft, gear shift fork, No. 2 A120F6198S 1 40 Gear Shift Fork, No. 2 A120F6155S 1 41 Gear Shift Head, No. 1 A120F6156S 1 42 Bolt, hex, hd., head to shaft A120F6157S 1 Function Code: 47.06, Page: 2 2 1 5 3 30 6 4 18 31 65 66 68 47.07 69 52 53 20 21 22 34 67 23 35 36 24 37 38 39 54 55 56 10 11 16 13 14 49 50 51 9 19 33 48 8 12 15 32 47 7 25 40 41 26 17 27 42 43 28 44 45 46 57 55 58 52 59 60 61 62 63 64 29 Service Parts List Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 01 Remarks Option Part Number Qty Cover, output shaft A120F6029S 1 02 Bearing, roller, output shaft front A120F6007S 1 03 Plate, bearing retention A120F6026S 1 04 Bolt, plate to casing A120F6027S 1 05 Ball, output shaft A120F6078S 1 06 Output Shaft A120F6203S 1 07 Thrust Washer, 1st gear A120F6077S 1 08 Bearing, needle roller, 1st gear A120F6016S 1 09 1st Gear, driven A120F6141S 1 10 Synchro Ring, 1st gear A120F6074S 1 11 Reverse Gear, driven A120F6071S 1 12 Synchro Hub, No. 1 A120F6072S 1 13 Spring, synchro key A120F6076S 3 14 Synchro Key A120F6073S 3 15 Synchro Ring Set, 2nd gear A120F6075S 1 16 Snap Ring, hub to shaft, A, 2.50mm A120F6082S 1 16a Snap Ring, hub to shaft, B, 2.56mm A120F6083S 1 16b Snap Ring, hub to shaft, C, 2.62mm A120F6084S 1 Function Code: 47.07, Page: 1 Updated 2nd November 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 16c Remarks Option Part Number Qty Snap Ring, hub to shaft, D, 2.68mm A120F6085S 1 16d Snap Ring, hub to shaft, E, 2.74mm A120F6086S 1 16e Snap Ring, hub to shaft, F, 2.80mm A120F6087S 1 17 Spacer, 2nd gear bearing A120F6014S 1 18 Bearing, needle roller, 2nd gear A120F6013S 1 19 2nd Gear, driven A120F6142S 1 20 3rd Gear, driven A120F6144S 1 21 Spacer, output shaft A120F6079S 1 22 4th Gear, driven A120F6146S 1 23 Bearing, ball, output shaft centre A120F6008S 1 24 Snap Ring, bearing retention A120F6081S 1 25 5th Gear, driven A120f6148S 1 26 Spacer, output gear A120F6080S 1 27 6th Gear, driven A120F6150S 1 28 Bearing, ball, output shaft rear A120F6009S 1 29 Snap Ring, bearing to shaft, rear, B, 2.31mm A120F6121S 1 29a Snap Ring, bearing to shaft, rear, C, 2.37mm A120F6122S 1 29b Snap Ring, bearing to shaft, rear, D, 2.43mm A120F6123S 1 29c Snap Ring, bearing to shaft, rear, E, 2.49mm A120F6124S 1 29d Snap Ring, bearing to shaft, rear, F, 2.55mm A120F6125S 1 29e Snap Ring, bearing to shaft, rear, G, 2.61mm A120F6126S 1 Function Code: 47.07, Page: 2 Updated 2nd November 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 29f Remarks Option Part Number Qty Snap Ring, bearing to shaft, rear, H, 2.67mm A120F6127S 1 29g Snap Ring, bearing to shaft, rear, J, 2.73mm A120F6128S 1 29h Snap Ring, bearing to shaft, rear, K, 2.79mm A120F6129S 1 29i Snap Ring, bearing to shaft, rear, L, 2.85mm A120F6130S 1 29j Snap Ring, bearing to shaft, rear, M, 2.91mm A120F6131S 1 30 Oil Seal, input shaft front A120F6023S 1 31 Bearing, roller, input shaft front A120F6004S 1 32 Input Shaft A120F6140S 1 33 Bearing, needle roller, 3rd gear A120F6015S 1 34 3rd Gear A120F6143S 1 35 Synchro Ring, 3rd gear A120F6056S 1 36 Synchro Sleeve, No. 2 A120F6053S 1 37 Synchro Hub, No. 2 A120F6052S 1 38 Spring, synchro key A120F6076S 3 39 Synchro Key A120F6054S 3 40 Synchro Ring, 4th gear A120F6055S 1 41 Snap Ring, hub to shaft, 0, 2.30mm A120F6058S 1 41a Snap Ring, hub to shaft, 1, 2.36mm A120F6059S 1 41b Snap Ring, hub to shaft, 2, 2.42mm A120F6060S 1 41c Snap Ring, hub to shaft, 3, 2.48mm A120F6061S 1 41d Snap Ring, hub to shaft, 4, 2.54mm A120F6062S 1 Function Code: 47.07, Page: 3 Updated 2nd November 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 41e Remarks Option Part Number Qty Snap Ring, hub to shaft, 5, 2.60mm A120F6063S 1 42 Spacer A120F6017S 1 43 Bearing, needle roller, 4th gear A120F6012S 1 44 4th Gear A120F6145S 1 45 Bearing, ball, input shaft, centre A120F6005S 1 46a Snap Ring, bearing to shaft, B, 2.35mm A120F6065S 1 46b Snap Ring, bearing to shaft, C, 2.41mm A120F6066S 1 46c Snap Ring, ibearing to shaft, D, 2.47mm A120F6067S 1 46d Snap Ring, bearing to shaft, E, 2.53mm A120F6068S 1 46e Snap Ring, bearing to shaft, F, 2.59mm A120F6069S 1 47 Snap Ring, bearing to casing A120F6070S 1 48 Retainer, input shaft rear bearing A120F6044S 1 49 Bolt, retainer to casing A120F6045S 5 50 Bearing, needle roller, 5th gear A120F6018S 1 51 Spacer, 5th gear bearing A120F6019S 1 52 Snap Ring, hub to shaft, A, 1.75mm A120F6100S 1 52a Snap Ring, hub to shaft, B, 1.80mm A120F6101S 1 52b Snap Ring, hub to shaft, C, 1.85mm A120F6102S 1 52c Snap Ring, hub to shaft, D, 1.90mm A120F6103S 1 52d Snap Ring, hub to shaft, E, 1.95mm A120F6104S 1 52e Snap Ring, hub to shaft, F, 2.00mm A120F6105S 1 Function Code: 47.07, Page: 4 Updated 2nd November 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 52f Remarks Option Part Number Qty Snap Ring, hub to shaft, G, 2.05mm A120F6106S 1 52g Snap Ring, hub to shaft, H, 2.10mm A120F6107S 1 52h Snap Ring, hub to shaft, J, 2.15mm A120F6108S 1 53 5th Gear A120F6147S 1 54 Synchro Ring, 5th gear A120F6093S 1 55 Spring, synchro key A120F6095S 3 56 Synchro Key A120F6097S 3 57 Synchro Hub, no. 3 A120F6096S 1 58 Synchro Sleeve A120F6098S 1 59 Synchro Ring, 6th gear A120F6094S 1 60 Spacer, bearing, 6th gear A120F6021S 1 61 Bearing, needle roller, 6th gear A120F6020S 1 62 6th gear A120F6149S 1 63 Bearing, ball, input shaft, rear A120F6006S 1 64 Snap Ring, bearing to shaft rear, A, 1.70mm A120F6109S 1 64a Snap Ring, bearing to shaft rear, B, 1.75mm A120F6110S 1 64b Snap Ring, bearing to shaft rear, C, 1.80mm A120F6111S 1 64c Snap Ring, bearing to shaft rear, D, 1.85mm A120F6112S 1 64d Snap Ring, bearing to shaft rear, E, 1.90mm A120F6113S 1 64e Snap Ring, bearing to shaft rear, F, 1.95mm A120F6114S 1 64f Snap Ring, bearing to shaft rear, G, 2.00mm A120F6115S 1 Function Code: 47.07, Page: 5 Updated 2nd November 2015 Function Code 47.07 Gears, Shafts & Bearings Dep Part Description 64g Remarks Option Part Number Qty Snap Ring, bearing to shaft rear, H, 2.05mm A120F6116S 1 64h Snap Ring, bearing to shaft rear, J, 2.10mm A120F6117S 1 64i Snap Ring, bearing to shaft rear, K, 2.15mm A120F6118S 1 64j Snap Ring, bearing to shaft rear, L, 2.20mm A120F6119S 1 64k Snap Ring, bearing to shaft rear, M, 2.25mm A120F6120S 1 65 Reverse Idler Gear A120F6088S 1 66 Thrust Washer, reverse idler A120F6090S 1 67 Shaft, reverse idler A120F6089S 1 68 Bolt, reverse idler retention A120F6091S 1 69 Gasket, bolt to casing A120F6092S 1 Function Code: 47.07, Page: 6 Updated 2nd November 2015 10 11 12 2 3 8 9 7 4 6 5 14 15 5 3 2 47.11 13 16 6 1 Function Code 47.11 Final Drive & Bearings Dep Part Description Remarks 01 Differential Assembly Includes items 2 to 6 + casing 01a Differential Assembly, limited slip, torsen 01b Differential Assembly, limited slip, plate type Part Number Qty A120F6205S 1 Optional A120F6262S 1 Optional ALS3F6000F 1 02 Thrust Washer, planet gear A120F6209S 2 03 Pinion Gear, planet A120F6206S 2 04 Pinion Shaft A120F6208S 1 05 Pinion Gear, sun A120F6207S 2 06 Thrust Washer, sun gear, 0.95mm A120F6213S 1 06a Thrust Washer, sun gear, 1.00mm A120F6210S 2 06b Thrust Washer, sun gear, 1.05mm A120F6214S 1 06c Thrust Washer, sun gear, 1.10mm A120F6211S 1 06d Thrust Washer, sun gear, 1.15mm A120F6215S 1 06e Thrust Washer, sun gear, 1.20mm A120F6212S 1 07 Final Drive Gear, C64 six speed A120F6204S 1 08 Bolt, gear to casing A120F6217S 8 09 Pin, gear to casing A120F6216S 1 10 Oil Seal, output, RH A120F6024S 1 11 Spacer, bearing to housing A120F6218S 1 12 Bearing, taper roller, RH A120F6011S 1 13 Speedometer Drive Gear A120F6240S 1 14 Bearing, taper roller, LH A120F6010S 1 Lotus Sport Option Function Code: 47.11, Page: 1 Function Code 47.11 Final Drive & Bearings Dep Part Description 15 Remarks Option Part Number Qty Shim, bearing to housing, AA, 2.10mm A120F6219S 1 15a Shim, bearing to housing, BB, 2.15mm A120F6220S 1 15b Shim, bearing to housing, CC, 2.20mm A120F6221S 1 15c Shim, bearing to housing, DD, 2.25mm A120F6222S 1 15d Shim, bearing to housing, EE, 2.30mm A120F6223S 1 15e Shim, bearing to housing, FF, 2.35mm A120F6224S 1 15f Shim, bearing to housing, GG, 2.40mm A120F6225S 1 15g Shim, bearing to housing, HH, 2.45mm A120F6226S 1 15jh Shim, bearing to housing, JJ, 2.50mm A120F6227S 1 15i Shim, bearing to housing, KK, 2.55mm A120F6228S 1 15j Shim, bearing to housing, LL, 2.60mm A120F6229S 1 15k Shim, bearing to housing, MM, 2.65mm A120F6230S 1 15l Shim, bearing to housing, NN, 2.70mm A120F6231S 1 15m Shim, bearing to housing, PP, 2.75mm A120F6232S 1 15n Shim, bearing to housing, QQ, 2.80mm A120F6233S 1 15o Shim, bearing to housing, RR, 2.85mm A120F6234S 1 15p Shim, bearing to housing, SS, 2.90mm A120F6235S 1 15q Shim, bearing to housing, TT, 2.95mm A120F6236S 1 15r Shim, bearing to housing, UU, 3.00mm A120F6237S 1 16 Oil Seal, ouput, LH A120F6035S 1 Function Code: 47.11, Page: 2 3 11 7 19 17 16 14 5 15 13 12 8 2 10 18 6 18 16 17 1 15 9 7 14 4 47.15 Updated 16th January 2013 Service Parts List Function Code 47.15 Driveshafts & Seals Dep Part Description 01 Remarks Option Part Number Qty Drive Shaft Assembly, LH A120D0019F 1 02 Drive Shaft Assembly, RH A120D0018F 1 03 CV Joint & Shaft Assy., outboard, RH A120D0017S 1 04 CV Joint & Shaft Assy., outboard, LH A120D0020S 1 05 CV Joint Assy., inboard, RH A120D0021S 1 06 CV Joint Assy., intboard, LH A120D0022S 1 07 Gaiter Kit, outboard CV joint A120D6002S 2 08 Gaiter Kit, inboard CV joint A120D6003S 2 09 Oil Seal, output, RH A120F6024S 1 10 Oil Seal, output, LH A120F6035S 1 11 Bracket, driveshaft bearing A120E6410S 1 12 Bolt, M10 x 32, flg. hd., bracket to engine A120E6412S 3 13 Bolt, flg. hd., shaft assy. to bracket A120E6411S 2 14 Clip, outboard gaiter, large A120D6004S 2 15 Clip, outboard gaiter, small A120D6005S 2 16 Clip, inboard gaiter, large A120D6006S 2 17 Clip, inboard gaiter, small A120D6007S 2 18 Circlip, shaft to transmission A120F6264S 1 Function Code: 47.15, Page: 1 Updated 16th January 2013 Function Code 47.15 Driveshafts & Seals Dep Part Description Remarks 19 Dowel Pin, 14mm x 6mm O/D, bracket to engine Option Part Number Qty A120E6141S 2 Function Code: 47.15, Page: 2 Updated 16th January 2013 2 1 60.01 3 Function Code 60.01 Tool Kit Dep Part Description Remarks 01 Tool Case 02 03 Option Part Number Qty Stowed in RH roll cage tube A127T0002J 1 Allen Key, M3 x 63 Access panels, battery cover A117T6002H 1 Wheel Bolt Adaptor Also see 34.01 A117G0036F 1 Function Code: 60.01, Page: 1 7 6 3 4 8 5 2 1 60.01a Service Parts List Function Code 60.01a Diagnostic Equipment Dep Part Description 01 Remarks Option Part Number Qty Lotus Scan IIl Kit T000T1467F 1 02 Lotus Scan IIl, scanner tool T000T1426F 1 03 Printer T000T1419F 1 04 Transformer, printer or scanner power supply T000T1427F 1 05 Lead, scanner to ALDL connector, blue T000T1457F 1 06 Lead, scanner to printer T000T1429F 1 07 Lead, scanner to PC T000T1430F 1 08 Adaptor, transformer to scanner T000T1436F 1 09 Plug Adaptor, Euro, transformer T000T1421F 1 10 Scan III update CD, '06 all territories T000T1470F 1 11 Techcentre Installation Disc All models except Europa T000T1510F 1 12 Kit, Vehicle Communication Device (VCD) Not illus. Incl. leads and case T000T1472F 1 13 Lead, T4e Programming Lead, yellow Not illustrated, for Techcentre T000T1497F 1 14 Lead, Vehicle Communication Device (VCD) to PC Not illustrated, for Techcentre T000T1537F 1 Not illustrated, UK to European plug '06 MY Function Code: 60.01a, Page: 1 Updated 4th April 2013 3 1 7 6 5 4 2 8 12 9 10 11 14 16 13 15 17 18 60.02 page 1 Updated 1st July 2014 19 22 21 23 20 24 25 26 27 29 28 60.02 page 2 Updated 1st July 2014 30 Service Parts List Function Code 60.02 Special Tools Dep Part Description 01 Remarks Option Part Number Qty Hanger, engine T000T1437S 2 02 Press Tool, driveshaft T000T1438S 1 03 Press Tool, driveshaft bearing T000T1439S 1 04 Bolt, engine hanger T000T1440S 2 05 Oil Filter Wrench T000T1441S 1 06 Valve Clearance Adjuster Set T000T1442S 1 07 Crank Pulley Holding Tool T000T1443S 1 08 Companion Flange Holding Tool T000T1444S 1 09 Oil Seal Puller, transmission T000T1445S 1 10 Differential Pre-load Adaptor T000T1446S 1 11 Upper Plate, 5th/6th gear T000T1447/1 1 12 Bolt, 5th/6th gear puller T000T1447/2 1 13 Arm, 5th/6th gear puller T000T1447/3 3 14 Adaptor, 5th/6th gear puller T000T1447/4 1 15 5th/6th Synchro Puller Hanger T000T1448/1 1 16 5th/6th Synchro Puller Side Arm T000T1448/2 2 17 5th/6th Synchro Puller Bolt T000T1446/3 1 18 5th/6th Synchro Puller Claw T000T1446/4 2 Function Code: 60.02, Page: 1 Updated 1st July 2014 Function Code 60.02 Special Tools Dep Part Description 19 Remarks Option Part Number Qty 5th/6th Synchro Puller Holder T000T1448/5 1 20 Fuel Pipe Release Tool T000T1450F 1 21 Fuel Gauge Kit T000T1451F 1 22 Fuel Measure Set T000T1452F 1 23 Fuel Tube Connector T000T1453F 1 24 Fuel Tank Connector T000T1454F 1 25 Driveshaft Seal Tool, LH T000T1459F 1 26 Handle, driveshaft seal tool T000T1460F 1 27 Arm, transmision puller kit T000T1462F 1 28 Attachment, transmision puller kit T000T1463F 1 29 Claw, transmision puller kit T000T1464F 1 30 Adaptor, transmision puller kit T000T1465F 1 31 Tool Board T000T1455F 1 Not illustrated Function Code: 60.02, Page: 2 Updated 1st July 2014 1 2 60.03 3 Service Parts List Function Code 60.03 Fire Extinguisher Kit Dep Part Description 01 Fire Extinguisher Kit 02 Fixing screw, M6 x 20 pozi. 03 04 Remarks Option Part Number Qty Optional A111T0002S 1 Not illustrated Optional A100W5147F 2 Rivnut, M6 flat hd. Not illustrated Optional A111T6621F 2 Fire Extinguisher, electric Not illus., first use Exige Cup 260 Race cars A128B6002F 1 Function Code: 60.03, Page: 1 80.20a Function Code 80.20a Touch-in Paint Pencil Range Dep Part Description 25 Remarks Option Part Number Qty B25, Chrome Orange Orange Bobcat A082B6338F 1 94 B94, Ardent Red Red Scorpion A082B6400F 1 106 B106, Saffron Yellow Yellow Hornet A082B66416F 1 111 B111, Lotus Sport Black 113 B113, Aspen White 115 Also Orange bobcat Launch Edition, Yellow Hornet A120B6045S 1 A120B6028S 1 B115, Arctic Silver Launch Edition, Green Dragon A120B6030S 1 119 B119, Racing Green Green Dragon A120B6034S 1 124 Scuba Blue Red Scorpion A120B6____S 1 Function Code: 80.20a, Page: 1