Toyota - 4-Runner - Owners Manual - 2010 - 2018

® advanced FLOW engineering Instruction Manual P/N: 51-76009 / 54-76009 / 75-76009 Make: Toyota Model: FJ Cruiser Year: 2010-2017 Engine: V6-4.0L Make: Toyota Model: 4Runner Year: 2010-2018 Engine: V6-4.0L ® • Please read the entire instruction manual before proceeding. • Ensure all components listed are present. • If you are missing any of the components, call customer support at 951-493-7100. • Ensure you have all necessary tools before proceeding. • Do not attempt to work on your vehicle when the engine is hot. Retain factory parts for future use. Label A1 A2 A3 B C D E F G H I J K L M N O Qty. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 Description Air Filter (Pro 5R) Air Filter (Pro DRY S) Air Filter (Pro-GUARD 7) Tube Housing Plug, Urethane Seal, Trim (17" inches) Clamp, T-bolt (3-1/4" - 3-9/16") Clamp, T-bolt (3-1/16" – 3-3/8") Clamp, T-bolt (8-5/16" – 8-5/8") Coupling, Silicone Reducer Screw, Torx: M4 Brass Hose Nipple Isolation Mount Washer, Flat: M8 x 24mm OD Hex Nylon Nut Bolt, M8 x 1.25 x 25mm Part Number 24-91116 21-91116 72-91116 05-76009B1 05-76010B2 05-01225 05-00007 05-50292 05-50320 05-50267 05-01400 03-50491 03-50191 03-50063 03-50065 03-50244 03-50442 Installation will require the following tools: 10mm nut driver, #1 Phillips screwdriver, 11mm deep socket, 12mm & 13mm sockets and drivers and T20 driver. Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations. Page 2 C H A1/A2/A3 F J L M I G K B N O G D Page 3 aFepower.com ® REMOVAL 1 Figure A Refer to Figure A for Step 1 Step 1: Remove the engine cover 1 by gently pulling up on the front and disengaging from the hinges at the rear. Set aside. Page 4 REMOVAL 3 3 2 2 Figure B Refer to Figure B for Steps 2-3 Step 2: Using a 10mm nut driver, loosen the stock clamps 2 at the throttle body and OE airbox. Step 3: Disconnect the two vent hoses 3 from the stock intake tube. Page 5 aFepower.com ® REMOVAL 5 4 6 5 5 5 Figure C Refer to Figure C for Steps 4-5 Step 4: Disconnect the Mass Airflow sensor 4 and disengage the wire clips 5 from the stock airbox and rear of the resonance chamber. Step 5: Using a 10mm socket, remove the screw 6 from the support brace at the resonance chamber. Remove the stock intake tube and set aside. Page 6 REMOVAL 7 7 7 7 Figure D Refer to Figure D for Step 6 Step 6: Disengage the four clips 7 on the OE airbox and remove the top and filter. Set aside. Page 7 aFepower.com ® REMOVAL 8 8 8 Figure E Refer to Figure E for Step 7 Step 7: Using a 12mm socket and extension, remove the three screws 8 holding the stock airbox and remove. Retain screws for later use. Page 8 INSTALL 9 Figure F Refer to Figure F for Step 8 Step 8: Using a 10mm socket and extension, remove the retaining screw 9 and support bracket from the vehicle. Page 9 aFepower.com ® 10 Figure G Refer to Figure G for Step 8 Step 9: Install the supplied M8 rubber isolation mount 10 into the front-most threaded hole. Hand tighten only. Page 10 INSTALL Figure H Refer to Figure H for Step 10 Step 10: Install the supplied trim seal onto the aFe airbox. Trim to fit. Page 11 aFepower.com ® INSTALL 11 11 Figure I Refer to Figure I for Step 11 Step 11: Remove and transfer two steel sleeves and two rubber grommets 11 from the stock airbox to the Momentum housing in the rear most mounting points. Page 12 INSTALL 12 13 14 Figure J Refer to Figure J for Step 12 Step 12: Place the aFe airbox into the vehicle and secure using one of the 12mm bolts removed in Step 7 in the left-most mounting location 12 . Use the supplied M8 screw in the right-rear mounting location 13 and tighten using a 12mm socket. Using the supplied M8 nut and washer, tighten down the airbox onto the isolation mount 14 using a 13mm socket and driver. Page 13 aFepower.com ® INSTALL 15 Figure K Refer to Figure K for Step 13 Step 13: Install the supplied large T-bolt clamp 15 onto the airbox and slide the air filter into the airbox. Do not tighten the clamps at this time. Page 14 INSTALL 16 17 16 Figure L Refer to Figure L for Steps 14-15 Step 14: Remove the MAF sensor 16 from the OE airbox using a #1 Philips head screwdriver and reinstall into the aFe intake tube using the supplied T20 Torx screws. Step 15: Install the brass hose fitting 17 in the aFe intake tube and tighten using an 11mm wrench or socket. Page 15 aFepower.com ® INSTALL 18 19 Figure M Refer to Figure M for Step 16 Step 16: Install the supplied reducing coupler with the smaller T-bolt clamp 18 onto the throttle body (lettering on the coupler should be away from the throttle body) and tighten the clamp. Place the larger T-bolt clamp 19 on the coupler, but do not tighten at this time. Page 16 INSTALL 21 22 20 Figure N Refer to Figure N for Steps 17-18 Step 17: Install the intake tube into the vehicle by sliding the tube into the coupling on the throttle body first, then into the filter. Tighten all clamps using an 11mm deep socket and driver. (As shown in picture) Step 18: Connect the crank case vent hose 20 to the aFe intake tube, and connect the 5/32" vacuum hose 21 to the aFe intake tube. Reconnect the MAF sensor 22 . Page 17 aFepower.com ® INSTALL Figure O Refer to Figure O for Step 19 Step 19: Reinstall the engine cover. Page 18 INSTALL 23 Figure P Refer to Figure P for Step 20 Step 20: Use the provided plug 23 to close the additional air inlet if you want to completely seal the airbox. Best performance gains are obtained without the plug. Check that all components are tight and secure. Your installation is now complete. Thank you for choosing aFe Power! NOTE: Check all bolts, clamps, and connectors after 100-200 miles. Page 19 aFepower.com ® Page left blank intentionally Page 20 Page left blank intentionally Page 21 aFepower.com ® Pro DRY S Air Filter P/N: 21-91116 Pro DRY S Restore Kit P/N: 90-59999 Pro-GUARD 7 Air Filter Pro 5R Air Filter P/N: 24-91116 P/N: 72-91116 Coilovers Gold Squeeze Restore Kit P/N: 90-50500 Cat-Back Exhaust System Cat-Back Exhaust System P/N: 49-46030-B (Blk. Tips) 49-46030-P (Pol. Tips) P/N: 49-46028-B (Blk. Tip) 49-46028-P (Pol. Tip) Blue Squeeze Restore Kit P/N: 90-50501 Coil Springs P/N: 101-5600-15 (Front) P/N: 102-1650-195 (Rear) Oil Filter Exhaust Y-Pipe P/N: 44-LF014 P/N: 48-46007-YN (Race) To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com. Page 22 Warranty General Terms: • aFe warrants their products to be free from manufacturer’s defects due to workmanship and material. • This warranty applies only to the original purchaser of the product and is non-transferrable. • Proof of purchase of the aFe product is required for all warranty claims. • Warranty is valid provided aFe instructions for installation and/or cleaning were properly followed. • Proper maintenance with regular inspections of product is required to insure warranty coverage. • Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. • Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of aFe product is not covered under this warranty. • All warranty is limited to the repair and/or replacement of the aFe part. To request Return Goods Authorization (“RGA”), email [email protected] or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, aFe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category Direct OE Replacement Filters Racing Filters Universal Air Intake Systems Exhaust Systems Intercoolers & Intercooler Tubes Intake Manifolds Differential Cover Exhaust Manifolds Throttle Body Spacers Turbochargers Fluid Filters Pre-Filters Heavy Duty OE Replacement PowerSports OE Replacement PowerSports Intake Systems P/N Prefix 10, 11, 30, 31, 71, 73 18 21, 24, 72,TF 50, 51, 54, 55, 75,TR,TA,TL 49 46-2 46-1 46-7 46 46-3 46-6 44 28 70 81, 87 85 Warranty duration Life of the vehicle 1 year 2 years 2 years 2 years 2 years 2 years Life of the vehicle 2 years 2 years 2 years* 90 days 2 years 2 years 2 years 2 years No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. *See turbocharger warranty for more info aFepower.com Page 23 ® advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 • TECH: 951.493.7134 P/N: 06-81039