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Skoda - Auto - skoda-karoq-2017-110444
Skoda - Auto - skoda-karoq-2017-brukerhandbok-110449
Skoda - Auto - skoda-karoq-2017-110460
Skoda - Auto - skoda-karoq-2017-ipasnieka-rokasgramata-110447
Skoda - Auto - skoda-karoq-2017-110457
Skoda - Auto - skoda-karoq-2017-omistajan-kasikirja-110439
Skoda - Auto - skoda-karoq-2017-manual-del-propietario-110438
Skoda - Auto - skoda-karoq-2017-savininko-vadovas-110446
Cars & Automotive Accessories - Kenwood - C929
Toys & Accessories - Lego - DUPLO Town - AROUND THE WORLD - 10805
Skoda - Auto - skoda-karoq-2017-kullan-m-k-lavuzu-110458
Barossa - Motorcycle - Barossa__Barossa_PYTHON_100cc_parts_5d8a7f921c3648a62136367
Skoda - Auto - skoda-karoq-2017-navod-k-obsluze-110433
Skoda - Auto - skoda-karoq-2017-handleiding-110448
Skoda - Auto - skoda-karoq-2017-110453
Pool Equipment - Haywood-Pool - Super Pump~All Super Pump Models
Skoda - Auto - skoda-karoq-2017-110431
Skoda - Auto - skoda-karoq-2017-prirocnik-za-lastnika-110456
VCRs & Accessories - Hitachi Electronics - VTM171A
Skoda - Auto - skoda-karoq-2017-instrukcja-obslugi-110450
Barossa - Motorcycle - Barossa_PYTHON_100cc_parts
1981-1995--Chrysler--Lebaron--4 Cylinders J 2.5L MFI Turbo SOHC--31034803
Skoda - Auto - skoda-karoq-2017-agarmanual-110454
Skoda - Auto - skoda-karoq-2017-manualul-de-utilizare-110452
Skoda - Auto - skoda-karoq-2017-manual-do-proprietario-110451
1981-1995--Chrysler--Lebaron--4 Cylinders C 2.2L FI Turbo SOHC--31006701
Skoda - Auto - skoda-karoq-2017-110441
Barossa - Motorcycle - Barossa__Barossa_PYTHON_100cc_parts
Furniture & Storage - Blue Rhino - GAD1375SP
Skoda - Auto - skoda-karoq-2017-manuel-du-proprietaire-110440
Sewing Machine - Singer - 14T968DC %7C PROFESSIONAL 5
Skoda - Auto - skoda-karoq-2017-instruktionsbog-110435
Skoda - Auto - skoda-karoq-2017-uzivatelska-prirucka-110455
Skoda - Auto - skoda-karoq-2017-kezelesi-utmutato-110443
Skoda - Auto - skoda-karoq-2017-110432
Grills & Accessories - Blue Rhino - Blue Rhino WAD996SP
1981-1995--Chrysler--Lebaron--4 Cylinders B 2.2L 2BL SOHC--31218101
Video Cameras, Camcorders, & Accessories - Canon - ZR900 Camcorder
Cars & Automotive Accessories - Kenwood - DPX-510
Skoda - Auto - skoda-karoq-2017-manuale-del-proprietario-110445
Cameras & Accessories - Nikon - Nikon COOLPIX S203
1981-1995--Chrysler--Lebaron--4 Cylinders D 2.6L 2BL SOHC--31218102
Printers & Accessories - Xerox - WorkCentre Pro C2128~C2636~C3545
Skoda - Auto - skoda-karoq-2017-110459
Cars & Automotive Accessories - Ford - F-150 2001
1981-1995--Chrysler--Lebaron--4 Cylinders D 2.2L TBI SOHC--31034802
Skoda - Auto - skoda-karoq-2017-omaniku-kasiraamat-110436
Skoda - Auto - skoda-karoq-2017-owner-s-manual-110437
Speaker Systems - JBL - Xtreme
1981-1995--Chrysler--Lebaron--4 Cylinders D 2.2L TBI SOHC--31095601
1981-1995--Chrysler--Lebaron--4 Cylinders J 2.5L MFI Turbo SOHC--31006702
Power Tools & Accessories - STIHL - STIHL Trimmer FS 40, FS 50
Speakers & Audio Accessories - Dual - Dual - SX652 ~ SX692
Sewing Machine - Brother - Brother BAS-511
Skoda - Auto - skoda-karoq-2017-vodic-za-korisnike-110442
Sewing Machine - Brother - Brother DB2-B798
Ducati - Motorcycle - Ducati_M620_ie_Parts_2002
Printers & Accessories - Epson - Stylus Pro 9000
DJ Equipment - Kramer AV - VM-4HDT
Printers & Accessories - Epson - WorkForce 40
Summary of Content
SEARS OWNER'S MANUAL Model: 919.16714 CRRFTSMRN. PERMANENTLY LUBRICATED TANK MOUNTED AIR COMPRESSOR • • • • • SAFETY GUIDELINES ASSEMBLY OPERATION MAINTENANCE TROUBLESHOOTING IMPORTANT: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, D20517 Rev. O Roebuck 312100 and Co., Hoffman Estates, IL 60179 U.S.A. Page WARNING CHART ........................................................................................................................... SAFETYGUIDELINES 2 .................................................................................................................. 3-5 GLOSSARY ..................................................................................................................................... 6 ACC ESSORIES FOR USE WITH SEARS AiR COMPRESSORS 6 GENERALINFORMATION ......................................................... ............................................................................................................... 6 DESCRIPTION OF OPERATION ....................................................................................................... 7 ASSEMBLY ..................................................................................................................................... 7 INSTALLATION AN D BREAK-IN PROCEDURES ............................................................................... Location of Air Compressor ...................................................................................................... Lubrication and Oil ................................................................................................................... Extension Cords ....................................................................................................................... Voltage and Circuit Protection ................................................................................................... Grounding Instructions .............................................................................................................. Break-in Procedure ................................................................................................................... 8 8 8 8 8 9 9 OPERATING PROCEDURES ......................................................................................................... 10 MAINTENANCE ............................................................................................................................. Check Valve -Replacement .................................................................................................... Safety Valve - Inspection ........................................................................................................ Storage ................................................................................................................................... 11 11 11 11 TROUBLESHOOTINGGUIDE ................................................................................................... 12-13 HOW TO ORDER REPAIR PARTS ................................................................................................. 14 This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death CAUTION indicates a potentially hazardous situation which, if not avoided, _ result in moderate injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious i_ury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, _ result in _. I[_Yj,_ujjl[o]_ D20517 Rev 0 312100 2-- ENG SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS DAMAGE, READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN IT IS NORMAL FOR ELECTRICAL MOTOR AND PRESSURE SWITCH CONTACTS TO SPARK. "How WITHIN INJURY AND PROPERTY USING THIS EQUIPMENT, TttE TO' PREVENT I'T ALWAYS OPERATE THE COMPRESSOR LATED AREA FREE OF COMBUSTIBLE GASOLINE OR SOLVENT VAPORS, IN A WELL VENTIMATERIALS, IF SPRAYING FLAMMABLE MATERIALS, LOCATE COMPRESSOR AT LEAST 20 FEET AWAY FROM SPRAY AREA. AN ADDITIONAL LENGTH OF HOSE MAY BE REQUIRED. IF ELECTRICAL SPARKS FROM COMPRESSOR COME INTO CONTACT WITH FLAMMABLE VAPORS, THEY MAY IGNITE, CAUSING FIRE OR EXPLOSION. STORE FLAMMABLE MATERIALS AWAY FROM COMPRESSOR. RESTRICTING ANY OF THE COMPRESSOR VENTILATION OPENINGS WILL CAUSE SERIOUS OVERHEATING AND COULD CAUSE FIRE. IN A SECURE LOCATION NEVER PLACE OBJECTS AGAINST OR ON TOP OF COMPRESSOR. OPERATE COMPRESSOR IN AN OPEN AREA AT LEAST 1Z INCHES AWAY FROM ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO TItE VENTILATION OPENINGS. OPERATE COMPRESSOR IN A CLEAN, DRY, WELL VENTILATED AREA. DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA, UNATTENDED OPERATION OF THIS PRODUCT RESULT IN PERSONAL INJURY OR PROPERTY COULD DAMAGE. ALWAYS REMAIN IN ATTENDANCE WHEN IT IS OPERATING. WITH THE PRODUCT ,s,o,.u sr AIR TANK: THE FOLLOWING VIOLENT TANK CONDITIONS COULD LEAD TO A WEAKENING EXPLOSION AND COULD CAUSE PROPERTY WHAT CAN HAPPEN OF THE DAMAGE TANK, AND RESULT IN A OR SERIOUS INJURY. HOW TO PREVENT IT 1. FAILURE TO PROPERLY DRAIN CONDENSED WATER FROM THE TANK, CAUSING RUST AND THINNING OF THE STEEL TANK. DRAIN TANK DALLY OR AFTER EACH USE. IF TANK DEVELOPS A LEAK, REPLACE IT IMMEDIATELY WITH A NEW TANK OR REPLACE THE ENTIRE COMPRESSOR. 2 MODIFICATIONS NEVER DRILL INTO. WELD. OR MAKE TO THE TANK OR ITS ATTACHMENTS. OR ATTEMPTED REPAIRS TO THE TANK. 3. UNAUTHORIZED MODIFICATIONS TO THE UNLOADER VALVE, SAFETY VALVE, OR ANY OTHER COMPONENTS WHICH CONTROL TANK PRESSURE. 4, EXCESSIVE VIBRATION AND CAUSE RUPTURE ATTACHMENTS CAN WEAKEN THE OR EXPLOSION. ANY MODIFICATIONS THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING PRESSURES. NEVER MAKE ADJUSTMENTS OR PARTS SUBSTITUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES. AIR TANK & ACCESSORIES: EXCEEDING THE PRESSURE RATING OF AIR TOOLS, SPRAY GUNS, AIR OPERATED ACCESSORIES, TIRES AND OTHER INFLATABLES CAN CAUSE THEM TO EXPLODE OR FLY APART, AND COULD RESULT IN SERIOUS INJURY. FOR ESSENTIAL CONTROL OF AIR PRESSURE. YOU MUST INSTALL A PRESSURE REGULATOR AND PRESSURE GAUGE TO THE AIR OUTLET OF YOUR COMPRESSOR. FOLLOW THE EQUIPMENT MANUFACTURERS RECOMMENDATION AND NEVER EXCEED THE MAXIMUM ALLOWABLE PRESSURE RATING OF ATTACHMENTS. NEVER USE COMPRESSOR TO INFLATE SMALL LOW-PRESSURE OBJECTS SUCH AS CHILDREN'S TOYS, FOOTBALLS, BASKETBALLS. ETC, 3--ENG D20517 Rev. 0 312100 RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT FHE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED, :_ESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. IT ALWAYS WEAR ANSI ZB7.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN USING THE COMPRESSOR. NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY PART OF THE BODY OR AT OTHER PEOPLE OR ANIMALS. ALWAYS TURN THE COMPRESSOR OFF AND BLEED PRESSURE FROM THE AIR HOSE AND TANK BEFORE ATTEMPTING MAINTENANCE. ATTACHING TOOLS OR ACCESSORIES. RISK TO BREATHING WHAT CAN HAPPEN HOW TO PREVENT IT THE COMPRESSED AIR FROM YOUR COMPRESSOR IS NOT SAFE FOR BREATHING! THE AIR STREAM MAY CONTAIN CARBON MONOXIDE, TOXIC VAPORS OR SOLID PARTICLES FROM THE TANK, ALWAYS OPERATE AIR COMPRESSOR OUTSIDE IN A CLEAN, WELL VENTILATED AREA. AVOID ENCLOSED AREAS SUCH AS GARAGES, BASEMENTS, STORAGE SHEDS. WHICH LACK A STEADY EXCHANGE OF AIR. KEEP CHILDREN, PETS AND OTHERS AWAY FROM AREA OF OPERATION. NEVER INHALE AIR FROM THE COMPRESSOR EITHER DIRECTLY OR FROM A BREATHING DEVICE CONNECTED THE COMPRESSOR. TO WORK IN AN AREA WITH GOOD CROSS-VENTILATION. READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE SPRAYING. USE A NIOSH/MSHA APPROVED RESPIRATOR DESIGNED FOR USE WITH YOUR SPECIFIC APPLICATION. SPRAYED MATERIALS SUCH AS PAINT. PAINT SOLVENTS, PAINT REMOVER, INSECTICIDES. WEED KILLERS, CONTAIN HARMFUL VAPORS AND POISONS. RISK OF ELECTRICAL SHOCK WHATCAN'HAPPEN HOW TO PREVENT IT YOUR AIR COMPRESSOR IS POWERED BY ELECTRICITY. LIKE ANY OTHER ELECTRICALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY IT MAY CAUSE ELECTRIC SHOCK. NEVER OPERATE THE COMPRESSOR RAINING OR IN WET CONDITIONS. REPAIRS ATTEMPTED RESULT IN SERIOUS TION. ANY ELECTRICAL WIRING OR REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL tN ACCORDANCE WlTIt NATIONAL AND LOCAL ELECTRICAL CODES, BY UNQUALIFIED INJURY OR DEATH NEVER OPERATE COMPRESSOR REMOVED OR DAMAGED. PERSONNEL CAN BY ELECTROCU- ELECTRICAL GROUNDING: FAILURE TO PROVIDE ADEQUATE GROUNDING TO THIS PRODUCT COULD RESULT IN SERIOUS INJURY OR DEATH FROM ELECTROCUTION. SEE GROUNDING INSTRUCT,10NS. o2os_7 Rev.o 3/2/_ OUTDOORS WITH COVER WHEN IT tS COMPONENTS MAKE CERTAIN THAT TttE ELECTRICAL CIRCUIT TO WHICH THE COMPRESSOR IS CONNECTED PROVIDES PROPER ELECTRICAL GROUNDING, CORRECT VOLTAGE AND ADEQUATE FUSE PROTECTION. 4 -- ENG RISK FROM MOVING PARTS | WHAT CAN HAPPEN HOW TO PREVENT IT MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT WITH YOU OR YOUR CLOTItlNG. NEVER OPERATE THE COMPRESSOR WITH GUARDS COVERS WttlCH ARE DAMAGED OR REMOVED, OR ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED OR MISSING PARTS OR ATTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY. ANY REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL. RISK OF BURNS WHAT CAN HAPPEN HOWTO TOUCHING EXPOSED METAL SUCH AS THE COMPRESSOR HEAD OR OUTLET TUBES CAN RESULT IN SERIOUS BURNS. PREVENTIT NEVER TOUCH ANY EXPOSED METAL PARTS ON COMPRESSOR DURING OR IMMEDIATELY AFTER OPERATION. COMPRESSOR WILL REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION. DO NOT REACH AROUND PROTECTIVE SHROUDS OR ATTEMPT MAINTENANCE UNTIL UNIT HAS BEEN ALLOWED TO COOL. RISK OF FALLING i ii i i WHAT CAN HAPPEN A PORTABLE COMPRESSOR CAN FALL FROM A TABLE, WORKBENCH OR ROOF CAUSING DAMAGE TO THE COMPRESSOR AND COULD RESULT IN SERIOUS INJURY OR DEATH TO THE OPERATOR. RISK OF PROPERTY (Fire, Inhalation, ALWAYS OPERATE COMPRESSOR IN A STABLE SECURE POSITION TO PREVENT ACCIDENTAL MOVEMENT OF THE UN{T. NEVER OPERATE COMPRESSOR ON A ROOF OR OTHER ELEVATED POSITION. USE ADDITIONAL AIR HOSE TO REACH HIGH LOCATIONS. DAMAGE WHEN COMPRESSOR Damage i HOW TO PREVENT IT TRANSPORTING to Vehicle Surfaces) i WHAT CAN HAPPEN OIL CAN LEAK OR SPILL AND COULD RESULT IN FIRE OR BREATHING HAZARD, SERIOUS INJURY OR DEATH CAN RESULT. OIL LEAKS WILL DAMAGE CARPET, PAINT OR OTHER SURFACES IN VEHICLES OR TRAILERS. ESW-g9 i HOWTOPREVENTIT ALWAYS PLACE COMPRESSOR ON A PROTECTIVE MAT WHEN TRANSPORTING TO PROTECT AGAINST DAMAGE TO VEHICLE FROM LEAKS. REMOVE COMPRESSOR FROM VEHICLE IMMEDIATELY UPON ARRIVAL AT YOUR DESTINATION. 9/26199 5 -- ENG D20517 Rev. 0 312/00 CFM: Cubic feet per minute. SC FM" Standard cubic feet per minute; a unit of mea sure of air delivery. PSIG: Pounds per square inch gauge;a unit of measure of pressure. ASME: American Society of Mechanical Engineers; made, tested, inspected and registered to meet the standards of the ASME. Cut-In Pressure:While the motorisoff,airtank pressure dropsasyou continueto useyour accessory.Whenthe tank pressuredrops to a certainlow levelthe motorwill restart automatically. The low pressureat whichthe motorautomaticallyre-startsiscalled"c ut-inpressure." Cut-Out Pressure: When you turnonyour air compressorand itbegins torun,air pressureintheairtankbegin s to build. It builds to a certainhigh pressurebeforethe motor automaticallyshuts off - protectingyour airtank from pressurehigher thanitscapacity.The highpressure at whichthemotorshutsoffiscalled"cut-out pressure." CETL Approved: This product is certified by Intertek Testing Services to bear the C ETL mark. Samples of this product have been evaluated by Intertek Testing Services to Underwriters Laboratories standard 1450 for air compressors and meet the applicable standards for safety. • SPRAY GU NS -BLOWGUNS • AIRCAULKING GUNS .AIRBRUSHES • AIR LIN EFILTERS .TIREAIRCHUCKS .PAINTTANKS .AIRTANKS • INFLATOR KITS .QUICKCONNECTORSETS (various sizes) • AIRPRESSURE REGULATORS • OILFOG LUBRICATORS .AIRTOOLS: Drills- Intermittent Use Impact Wrenches - Intermittent Use -AIRHOSE: 114", 5/16" or 3/8" I.D. in various lengths -NAILER/STAPLERS • DRAIN CLEANER You have purchased an air compressor unit consisting of a one cylinder, single-stage air compressor pump and air tank. Included are wheels, regulator, gauges, and handle. An air pressure regulator is required for most of the applications. An air filter which removes moisture and dirt from compressed This air compressor requires no oil. Now you can enjoy all the benefits of having an air compressor without ever having to purchase, add or change oil. These accessories can be purchased from most Sears stores or from the Sears Power Tool Catalog. Your air compressor can be used for operating paint spray guns, air tools, air brushes, or inflating tires and plastic toys, spraying weed killers, insecticides, etc. D20517 Rev. O 312100 air should be used where applicable. 6--ENG Air Compressor Pump: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valves. The exhaust valves remain closed. On the upstroke of the piston, air is compressed. The intake valves close and compressed air is forced out through the exhaust valves, through the outlet tube, through the check valve and into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet. Check Valve: When the air compressor is operating, the check valve is"open", allowing compressed air to enter the air tank. When the air compressor reaches"cut-out" pressure, the checkvalve"closes", allowing air pressure to remain inside the air tank. Pressure Release Valve: (if equipped) The pressure release valve located on the side of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches "cut-out" pressure or is shut off. If the air is not released, the motor will not be able to start. The pressure release valve allows the motor to restart freely. When the motor stops running, air will be heard escaping from the valve for a few seconds. No air should be leaking when the motor is running. Safety Valve: Irthe pressure switch does not shut offthe air compressor at its cut-out pressure setting, the safety valve will protect the tank against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch cut-out setting). Regulator: The air pressure coming from the air tank is controlled by the regulator. Turn the regulator knob clockwise to increase pressure and counter-clockwise to decrease pressure. To avoid minor readjustment after making a change in pressure setting, always approach the desired pressure from a lower pressure. When reducing from a higher to a lower setting, first reduce to so me pressure less than that desired, then bring up to the desired pressure. Depending onthe airrequirements of each particular accessory, the outlet regulated air pressure may have to be adjusted while operating the accessory. Outlet Pressure Gauge; The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled bythe regulator and is always less or equal to the tank pressure. See "Operating Procedures". Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank. Pressure Switch: The pressure switch automatically starts the motor when the air tank pressure drops below the factoryset"cut-in" pressure. It stops the motor when the air tank pressure reaches the factory set "cut-out" pressure. Cooling System: This compressor contains an advanced design cooling system. Atthe heart of this cooling system is an engineered fan. It isperfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled. • a 9/16" socket or open end wrench for attaching the wheels • a 3/8" open end wrench or socket to tighten handle screws 7-- ENG o2os17 R_v.o 3f2f_ Installing Wheels, Foot Bumpers THE WHEELS Handles, AND HANDLE Molded It will be necessary to brace or support one side of the outfit when installing the wheels because the compressor will have a tendency to tip over. DO NOT PROVIDE 2. Install one shoulder bolt and one nut for each wheel. Tighten securely. The outfit will sit level if the wheels are properly installed. 3. Clean and dry underside of air tank leg opposite wheels. Remove the protective strip from the adhesive backed molded foot bumpers. Attach the foot bumpers to the bottom of leg on each end. Press firmly into place. ADEQUATE CLEARANCE, STABILITY OR SUPPORT FOR PULLING THE UNIT UP AND DOWN STAIRS OR STEPS. THE UNIT MUST BE LIFTED, OR PUSHED UP A RAMR 1, Attach the handle to the compressor saddle by inserting the handle inside the compressor saddle and lining up the bolt holes on each side. Install the two screws, one on each side. Tighten securely. Location of the Air Compressor Voltage Locate the air compressor in a clean, dry and well _entilated area. The air compressor should be located at least12" away from the wall or other obstructions that will interfere with the flow of air, The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openingson the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these openings. Lubrication Refer to Parts List Manual for your compressor. Certain air compressor models can be operated on a 15 amp circuit if: and Oil This unit needs no lubrication or oiling. Extension Cords Use extraair hoseinstead ofan extension cord to avoid voltagedropand power lossto the motor,and to prevent overheating, 1. 2. 3. 4. If an extension cord must be used, be sure it is: • • • • a 3-wire extension cord that has a 3-blade ground. ing plug, and a 3.slot receptacle that will accept the plug on the product in good condition no longer than 50 feet 12 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16 AWG.) D2os17 Rev.O 3/2/00 and Circuit Protection Refer to your Parts List Manual for the voltage and circuit protection requirements of your compressor. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the compressor is connected to a circuit protected by fuses, use only dual element time delay fuses, as noted in that Service Bulletin. 8-- Voltage supply to circuit is normal. Circuit is not used to supply any other electrical needs (lights, appliances, etc.). Extension cords comply with specifications, Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse. If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord set. ENG Grounding Instructions White RISK OR ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. Ground Groundod Outlet The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances. The outlet must have the same configuration as the plug. DO NOT USE AN ADAPTER TO DEFEAT THE GROUNDING FEATURE OF THE PLUG. / Grounding Pin Inspect the plug and cord before each use. Do not use if there are signs of damage. IMPROPER GROUNDING ELECTRICAL SHOCK, CAN RESULT Outlot 15 AM P Plug Break-in IN Procedure Serious damage may result if the following breakIn instructions are not closely followed. Do not modify the plug that has been provided. If it does not fit the available outlet, the correct outlet should be installed by a qualified electrican. This procedure is required only once, before the air compressor is put into service. 1. If repairing cord or plug, the grounding wire must be kept separate from the current-carrying wires. Never connect the grounding wire to a flat blade plug terminal. The grounding wire has insulation with an outer surface that is green - with or without yellow stripes. 2. 3. 4. If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly ground-ed, have the installation checked by a qualified electrician. 5. 6. Set the pressure switch OFF/AUTO lever in the "OFF" position. Plug the power cord into the correct branch circuit receptacle. Turn the regulator clockwise, opening it fully, to prevent air pressure build-up in the tank. Move the OFF/AUTO lever to"AUTO". The compressor will start. Run the compressor for 15 minutes, Make sure the regulator is open and there is no tank pressure buildup. After 15 minutes, close the regulator by turning it counterclockwise. The air tank will fill to cut-out pressure and then the motor will stop. Referto "Operating Procedures", 9--ENG DZOS17 Rev.O 3/Z/OO I. 2. Before attaching air hose or accessories, make sure the OFF/AUTO lever is set to "OFF" and the air regulator is closed. When you are finished: 7. Set the "OFFIAUTO" Attach hose and accessories. 8. Turn the regulator counterclockwise outlet pressure to zero. 9. Remove the air tool or accessory. 10. Open the regulator and allow the air to slowly bleed from the tank. Close the regulator when tank pressure is approximately 20 psi. 11. Drain water from air tank. TOO MUCH AIR PRESSURE CREATES A HAZARDOUS RISK OF BURSTING. CAREFULLY FOLLOW STEPS 3 AND 5 EACH TIME THE COMPRESSOR IS USED. Compressed air from the outfit may contain water condensation. Do not spray unfiltered air at an item that could be damaged. Some air operated tools or devices may require filtered air. Read the instructions for the air tool or device. 3, 4. With tank pressure at approximately drain cock or drain valve. 5. Open the regulator by turning it clockwise. Adjust the regulator to the correct pressure setting. Your compressor is ready for use. 6. Always operate me air compressor in well. ventilated areas; free of gasoline or other solvent vapors. NOTE: 12. near the spray area. 10-- 20 psi, open the if drain cock valve is plugged, release all air pressure, The valve can then be removed. cleaned, then reinstalled. Turn the OFF/AUTO lever to "AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure, o2os17 Rev.o 3/2/oo and set the WATER WILL CONDENSE IN THE AIR TANK. IF NOT DRAINED, WATER WILL CORRODE AND WEAKEN THE AIR TANK CAUSING A RISK OF AIR TANK RUPTURE, Check the manufacturer's maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating. If your compressor is not supplied with a regulator with gauge, install one before using accessories. Do not operate the compressor lever to "OFF". ENG After the water has been drained, close drain cock or drain valve. The air compressor can now be stored, UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO VOLTAGE SOURCES, COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. BEFORE PERFORMING ANY MAINTENANCE OR REPAIR, UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRESSURE. ALL MAINTENANCE Check Valve AND REPAIR OPERATIONS NOT LISTED MUST BE DONE BY QUALIFIED SERVICE PERSONNEL. - Replacement Safety Valve - Inspection If the safety valve does not work properly,overpressurization may occur, causing air tank rupture or an explosion. Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve. Before servicing: • Unplug or disconnect electrical supply to compressor. • Bleed tank of pressure. • Allow compressor to cool. 1. Release all air pressure outfit, 2, Loosen the nut and move the pressure relief tube to the side. Loosen the bottom nut and move the outlet tube to the side, 3. 4, 5, 6, 7. 8. from air tank and unplug Storage Unscrew the check valve (turn counterclockwise) using a socket wrench. Check that the valve disc moves freely inside the check valve and that the spring holds the disc in the upper, closed position, The check valve may be cleaned with a solvent, such as paint and varnish remover. Apply sealant to the check valve threads, Reinstall the check valve (turn clockwise). Replace the outlet tube and tighten the bottom nut. Replace pressure relief tube, Before you store the air compressor, make sure you do the following: 1. Review the "Maintenance" and "Operating Procedures" sections and perform maintenance as necessary, Be sure to drain water from the air tank. 2. Protecttheelectrical cord and air hosefrom damage (such as being stepped on or run over), Wind them loosely around the compressor handle. Store the air compressor 11 -- ENG in a clean and dry location. D20517 Rev.0 3/2f00 PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES, PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF TANK AIR PRESSURE. CORRECTION PROBLEM CAUSE Excessivetankpressuresafety valve pops off. Pressure switch does not shut off motor when compressor reaches "cutout" pressure. Move the pressureswitch leverto the "OFF" position. If the outfit doesn't shutoff, unplug. If the electrical contacts are weldedtogether, replacethe pressure switch. Pressure Returnthe outfit to anauthorizeddealerto check and adjust, or replace switch. '"cut-out" too high. Air leaks at fittings. Tube fittings are not tight enough, "tightenfittings where air can be heard escaping, Check fittingswith soapy water solution,DO NOT OVERTIGHTEN. Air leaksat or insidecheck valve, Defective or dirty check valve. A defective check valveresults in a constantair leak at the pressurereleasevalve(ifequipped)whenthere is pressurein the tank and the compressoris shut off. Remove andcleanor replacecheck valve, DO NOT OVERTIGHTEN. Air leaksat pressureswitch releasevalve(ifequipped). Defective pressure release valve. Remove andreplacethe releasevalve. Defective check valve. A defective check valveresultsin a constantair leakat the pressurereleasevalve when there is pressurein the tank andthe compressoris shut off, Remove and cleanor replacecheck valve, DO NOT OVERTIGHTEN. Air leaks in air tank or at air tank welds. Defectiveairtank. Air tank must be replaced. Do not repair the leak. DO NOT DRILL INTO, WELD OR OTHERWISE MODIFY AIR TANK OR IT WILL WEAKEN, THE TANK CAN RUPTURE OR EXPLODE. Pressure reading on the It is normal for "some" pressure drop regulatedpressuregauge dropswhenanaccessory is used, to occur, If there is an excessive amount of pressure drop when the accessory is used, adJust the regulator following the instructions on page 6. NOTE Adjust the regulated pressure under flow conditions (while accessory is being Air leaks between head Leaking seal. Torque head screws to 7-10 ft. Ibs. If this does not stop leak, replace seal. and valve plate. D20517 Rev. O 3,2/00 used). 12--ENG PROBLEM CAUSE CORRECTION Air leakfrom safety valve. Possibledefect in safety valve. Operatesafety valve manuallyby pullingon ring. If valve stillleaks,it shouldbe replaced. KnockingNoise Defectivecheckvalve. Remove and clean,or replace. Compressor is not supplying enough air to operate accessories. Prolonged excessive use of air. Decreaseamount ofair usage. Compressoris not large enoughfor air requirement. Check the accessoryair requirement. If it is higher than the SCFM or pressuresuppliedby your air compressor,you need a largercompressor. Hole in hose. Check and replace. Check valve restricted. Removeand dean, or replace. Air leaks. Tighten fittings. (See Air Leaks Section of TroubleshootingGuide.) Tankpressureexceeds pressure switch "cut-in" pressure. Motor will startautomaticallywhen tank pressure drops below"cut-in" pressureof pressureswitch. Wronggauge wire or lengthof extension cord. Check for propergauge wire and cord length. Check valve stuck open. Remove and clean, or replace. Looseelectricalconnections. Check wiringconnection inside pressure switchand terminalboxarea. Paint sprayon internalmotor parts. Have checked at anAuthorizedWarrantyService Center. Do not operatethe compressorin the paint sprayarea. Seeflammable vaporwarning. Possible defective motor, Have checked at an Authorized Warranty Service Center. Fuse blown, circuit breaker tripped. 1. Motor will not run. 2. 3. 4, Check fuse box for blown fuse andreplace, if necessary. Resetcircuitbreaker. Do notuse a fuse or circuit breakerwith higherratingthan that specifiedfor your particularbranchcircuit. Check for properfuse. Check for lowvoltage conditionsand/or proper extensioncord. Disconnect the other electrical appliances from circuit or operate the compressorin its own branch circuit. Regulatorknob has continuous air leak. Regulatorwill notshut off at air outlet. Damaged regulator. Replaceregulator. !3-- ENG D20517 Rev.0 3/2/00 SB,4RS CRRFTSMRN. PERMANENTLY L UBRICA TED TANK MOUNTED AIR COMPRESSOR OWNER'S MANUAL For the repair or replacement parts you need Call 7 am. 7 pm, 7 days a week 1-800-366-PART When requesting service or ordering parts, always provide the following information: (1-800-366-7278) • Model Number For in-home major brand repair service Call 24 hours a day, 7 days a week • PartNumber 1-8OO-4-REPAIR • PartDescription • Name of Item (1-800-473-7247) For the location of a Sears Parts and Repair Center in your area FULL ONE YEAR WARRANTY 1-800-488-1222 ca""hou °a,.' oa"awe°" AIR COMPRESSOR Ifthis aircompressorfails clueto a defect in material or workmanshipwithin one year from the date of purchase,RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT, FREE OF CHARGE. IF PURCHASED FROM ORCHARD SUPPLY HARDWARE, RETURN TO THE NEAREST ORCHARD STORE AND ORCHARD WILL REPAIR IT, FREE OF CHARGE. For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement call 9 am - 5 pm, Monday-Saturday 1-8OO-827-6655 If this air compressoris used for commercial or rental purposes, the warranty will apply for ninety days from the date of purchase. SEARS _mm This warranty gives you specific legal rights and you may have other rights which vary from state to state, Sears, Roebuck and t_o! n_._'SROpl*r Spo_alitle Co., Hoffman Estates, IL 60179 U.S.A.